Generac Power Systems 5410 User Manual

Page of 82
Section 6
TROUBLESHOOTING FLOWCHARTS
Page 32
ADJUST, REPAIR OR 
REPLACE AS 
NECESSARY
REPLACE MAGNETOS
GOOD
Problem 8 – Engine Starts Hard and Runs Rough (Gasoline Units)
BAD
BAD
BAD
BAD
BAD
BAD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
TEST 25 – 
CHECK 
FUEL 
SUPPLY
LOW FUEL
ENGINE MISS IS APPARENT
TEST 29 – 
CHECK 
IGNITION 
SPARK
TEST 30 – 
CHECK 
SPARK 
PLUGS
CLEAN AND REGAP OR 
REPLACE SPARK PLUG
ENGINE RUNS O.K. NOW
STOP TESTS
REPAIR OR REPLACE 
AS NECESSARY
REPAIR OR REPLACE
ADJUST VALVES
REPLENISH 
FUEL 
SUPPLY
TEST 31 – CHECK 
AND ADJUST 
IGNITION 
MAGNETOS
TEST 34 – CHECK 
CHOKE 
SOLENOID
TEST 32 – CHECK 
VALVE 
ADJUSTMENT
TEST 35 – CHECK 
ENGINE / CYLINDER 
LEAK DOWN TEST / 
COMPRESSION TEST
CHECK 
FLYWHEEL KEY 
– SEE TEST 31 
ON PAGE 57
TEST 33 – CHECK 
CARBURETION
TEST 40 – TEST 
CHOKE HEATER