Mitsubishi Electronics Q170MCPU User Manual

Page of 274
 
 
 
5 - 9 
5   START-UP PROCEDURES 
 
5.4 Trial Operation and Adjustment Checklist 
At the worksite, copy the following table for use as a check sheet. 
 
Work Step 
Item 
Check Items 
Check
Check that each module is installed correctly. 
 
Check that each connector is connected correctly. 
 
Check each terminal screw for looseness. 
 
Check that the earth wires of Motion controller or servo amplifiers, etc. are correct. 
 
Check that the servomotor wiring is correct. 
 
Check that the regenerative option wiring is correct. 
 
Check that the circuit of emergency stop and forced stop are correct. 
 
Check that the wiring of each power supply and I/O are correct. 
 
Before power supply 
ON 
Installation of 
unit/module  
and basic wiring 
Check that the rotary switch setting is correct.  
 
Installation of OS 
Check that the operating system software is compatible. 
 
System setting 
Check that the system setting is correct. 
 
Check that the upper/lower stroke limit inputs are correct. 
 
Check that the STOP signal input is correct. (Q172DLX only) 
 
Q172DLX/Servo 
amplifier external 
signal 
Check that the proximity dog and speed/position switching signal input are correct. 
 
Program/ 
positioning data 
Check that the Motion program, PLC program and positioning data are stored in the 
Motion controller correctly. 
 
Check the communications with servo amplifiers. 
 
Check that the rotation direction for JOG operation is correct. 
 
Check that the upper/lower limit switches operate correctly. 
 
Check that the rotation at maximum command speed is motor rating or less. 
 
Check that the machine operates correctly by the JOG operation. 
 
Check that the machine stops by the upper/lower stroke limit. 
 
Check that the machine stops by the emergency stop or forced stop. 
 
Check that the home position return is executed correctly. 
 
Power supply ON/ 
 
Motion controller in 
STOP status 
Basic axis 
operations (Check 
each axis) 
Check that each positioning control of Motion program is operates correctly. 
 
Check each operation in manual operation mode of system during Motion program execution. 
Check that the machine operation stops immediately by the emergency stop or forced 
stop. 
 
Check the operation of each actuator and confirmation limit switch. 
 
Check that the emergency stop, forced stop and equipment alarm signals are correct.
 
Manual operation 
Checks in compliance with control specifications specific to system and equipment. 
 
Check each operation in automatic operation mode of system during Motion program 
execution. 
Check that the automatic operation motions. 
 
Check that the machine operation stops immediately by the emergency stop or forced 
stop. 
 
Check that the module or equipment alarm causes an immediate stop or cycle stop. 
 
Check that the restoring operation can be performed after an alarm stop. 
 
Automatic 
operation 
Make other checks in compliance with control specifications specific to system and 
equipment. 
 
Check that the acceleration/deceleration torque is maximum torque or less. 
 
Motion controller  
in RUN status 
Torque check 
Check that the continuous effective load torque is rated torque or less.