Sterling 882.00249.00 User Manual
2–Pump 12-Station Controllers
Chapter 1: Safety
4
Table of Contents
CHAPTER 1: SAFETY ................................................................ 6
1-1
How to Use This Manual ............................................................................................. 6
Safety Symbols Used in this Manual.....................................................................6
1-2
Warnings and Precautions .......................................................................................... 7
1-3 Responsibility .............................................................................................................. 8
General Responsibility...........................................................................................8
Operator Responsibility .........................................................................................9
Maintenance Responsibility...................................................................................9
Reporting a Safety Defect .....................................................................................9
Operator Responsibility .........................................................................................9
Maintenance Responsibility...................................................................................9
Reporting a Safety Defect .....................................................................................9
CHAPTER 2: FUNCTIONAL DESCRIPTION............................ 10
2-1
Models Covered in This Manual................................................................................ 10
2-2 General
Description................................................................................................... 10
2-3 Standard
Features..................................................................................................... 11
Mechanical Features ...........................................................................................11
Electrical Features...............................................................................................11
Controller Features..............................................................................................11
Electrical Features...............................................................................................11
Controller Features..............................................................................................11
2-4 Optional
Features...................................................................................................... 11
2-5
Safety Devices and Interlocks ................................................................................... 12
Safety Circuit Standards......................................................................................12
Fail Safe Operation .............................................................................................12
Safety Device Lock-Outs .....................................................................................12
Fail Safe Operation .............................................................................................12
Safety Device Lock-Outs .....................................................................................12
CHAPTER 3: INSTALLATION .................................................. 14
3-1 Uncrating ................................................................................................................... 14
3-2
3-2
Mounting the Control Panel....................................................................................... 14
3-3 Electrical
Connections............................................................................................... 14
Making Control Panel Power Drop Wiring Connections ......................................14
Connecting the Control Panel to Vacuum Hoppers.............................................15
Connecting the Control Panel to the Pump Package ..........................................15
Main Power .........................................................................................................17
Connecting the Control Panel to Vacuum Hoppers.............................................15
Connecting the Control Panel to the Pump Package ..........................................15
Main Power .........................................................................................................17
3-4 Setup ......................................................................................................................... 17
Gaining Access to the Menu System...................................................................18
Station Settings Menu .........................................................................................19
Pump Settings Menu ...........................................................................................27
Station Settings Menu .........................................................................................19
Pump Settings Menu ...........................................................................................27
System Settings Menu
........................................................................................32
Service Settings Menu ........................................................................................33
Saving Controller Settings to Flash Memory .......................................................33
Saving Controller Settings to Flash Memory .......................................................33
3-5
Initial Startup
............................................................................................................. 33
CHAPTER 4: OPERATION ........................................................ 34
4-1
Startup
....................................................................................................................... 34
Setting Load Times .............................................................................................34
Enabling and Disabling Individual Stations..........................................................35
Enabling and Disabling Individual Stations..........................................................35