Badger Meter Inc 2017OCEV5INTL Manual De Usuario

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Gel Caps to Connect an Encoder 
ORI-UM-02540-EN-01
GEL CAPS TO CONNECT AN ENCODER 
For those connections that are not factory wired or equipped with in-line connectors, follow these guidelines for using gel 
caps when splicing is required, either for installation or to fix a connection after a tamper  
Refer to the wiring charts on 
 
OTEE:
N
• 
For pit environments, splice connections require a field splice kit (PNE: 62084-001), which can be ordered separately  
Refer to the instructions found in the document, Field Splice Kit for Badger Meter AMR/AMI Products, available in the 
Resource Library at 
  
• 
For all installations, excess wire should be coiled and cable tied to avoid any damage 
Required Tools 
Splicing Tools (Customer Supplied)
Badger Meter Part Number
•  Parallel Pliers
59983-001
•  Coax Wire Stripper
59989-001
•  Diagonal Cutting Pliers
n/a
Connecting an Encoder Using Gel Caps
Follow these steps when using Badger Meter supplied gel caps 
1   To connect an encoder with existing wires to an ORION endpoint, strip approximately 1-1/2 inches (38 mm) of outer 
insulation sheath from the encoder and endpoint cables using a coax wire stripping tool  We recommend using the 
Badger Meter Coax Wire Stripper (PNE: 59989-001)  
USE CAUTION WHEN REMOVING THE OUTER SHEATH SO THAT THE INNER SIGNAL WIRE INSULATION IS NOT 
NICKED OR DAMAGED.
2   Unwind the outer foil shield from the endpoint cable and cut it off even with the outer sheath using diagonal 
cutting pliers 
3   Connect the ORION endpoint to an approved encoder  Verify the endpoint serial number prior to completing the 
wiring setup 
• 
Connect the encoder cable wires to the ORION endpoint wires using the insulation gel caps provided in the 
installation kit  Refer to the chart on 
 to determine which wires need to be connected to complete  
the installation  
OTEE:
N
The terminal posts and wire colors may not match 
 
DO NOT STRIP ANY INSULATION FROM THE ENDS OF THE WIRES BEFORE YOU PUSH THEM INTO THE  
GEL CAP.
• 
Insert the wires from each cable end as far as possible into the gel cap  See 
 
Page 29 
February 2018