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Corrosion & Erosion
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Corrosion & Erosion
•   Crude Unit Overhead heater tubes and lower alloy 
convection crossover piping when higher TAN op-
portunity crudes are processed
•   Periodic piping TML’s and spot UT may be not cap-
ture events that could cause significant wall loss of 
piping
•   Inaccessible locations generally do not allow for 
periodic monitoring 
•   Rightrax permanently mounted sensors  provide 
recordable, remotely accessible , high quality 
documentation of wall condition
•   See Pages  15 - 18 for general description
•   Rapidly assess damage mechanism for expedited 
corrective actions
•   Instant RVI diagnosis with experiences can pro-
duce immediate repair/plug/bring in additional 
NDT technique decisions
•   Use of RVI with experienced plant personnel can 
greatly reduce outage duration
•   Inspection provides recordable, indexed, high qual-
ity documentation for review 
•   See Pages 7-8 for general description
 
•   10CFR 50.55a requires inspection of the entire 
surface area of the containment building
•   Containment liner and external extended surface 
must be inspected in accordance with ASME Sec-
tion XI Subsections IWE and IWL
•   Auto pan-tilt-zoom functions based on plant ge-
ometry & input grid for recordable, indexed, high 
quality documentation with 100% repeatability
•   Capable of VT qualification with reduced personnel 
exposure and increased data integrity 
•   See Pages 7 -8 for general description
•  Intentional and unintentional stagnant piping legs 
and connections may have signigicantly higher 
corrosion conditions than existing pipe compo-
nents
•  Piping TML’s and spot UT may be misleading as to 
connection condition
•  DR and CR images provide measurable, record-
able, remotely accessible, high-quality documenta-
tion of condition
•  Images can be archived in typical plant Data Man-
agement systems 
•  See Pages 11 - 12 for general description
•   Crude Unit Overhead lines may suffer high inter-
mittent corrosion rates due to crude slate changes 
coupled with inadequate chemical corrosion con-
trol application
•   Periodic piping TML’s and spot UT may be not cap-
ture events that could cause significant wall loss of 
piping
•   Remote/inaccessible locations generally allow for 
periodic monitoring with Crane/scaffold access 
only
•   Rightrax permanently-mounted sensors  provide 
recordable, remotely accessible , high quality 
documentation of wall condition
•   See Pages  15 - 18 for general description
•   Phased Array capability in readily portable equip-
ment
•   Assess damage extent and improved sizing from 
field personnel
•   Improved inspection productivity in a sharable 
format
•   Obtain better information for RBI and FFS Evalua-
tions
•   See Pages 9 - 10 for general description
Nuclear Containment Building: IWE/IWL  
Remote Visual Inspection (RVI) 
Dead-End Dead-Leg Corrosion 
 
 
Digital and Computed Radiography (DR & CR) 
Crude Unit Overhead Corrosion 
   
 
Rightrax Installed Sensor (UT) 
Naphthenic Acid Corrosion 
  
 
Rightrax Installed Sensor (UT)
Heat Exchanger Tubing Failures 
   
 
Remote Visual Inspection (RVI)
Corrosion Damage Sizing 
   
Ultrasonic Testing (Phasor CV/DM)
Remote Visual Inspection provides recordable, indexed, 
high quality documentation
Dead Ends/Dead Legs may suffer significantly higher cor-
rosion rates than adjacent piping components.
Crude Unit Overheads may suffer severe corrosion due to 
crude slate changes/treatment misapplications but require 
significant mobilization preparation for inspection
Crude Unit Convection Cross-Over’s may suffer severe cor-
rosion due to crude slate changes to higher TAN Crudes
RVI with experienced personnel can provide rapid damage 
mode identification
 
Phasor CV/DM has Dual Element Phased Array capability 
for accurate, rapid damage sizing