GE Digital Cassettes Folleto
Corrosion & Erosion
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Corrosion & Erosion
• Crude Unit Overhead heater tubes and lower alloy
convection crossover piping when higher TAN op-
portunity crudes are processed
• Periodic piping TML’s and spot UT may be not cap-
ture events that could cause significant wall loss of
piping
• Inaccessible locations generally do not allow for
periodic monitoring
• Rightrax permanently mounted sensors provide
recordable, remotely accessible , high quality
documentation of wall condition
• See Pages 15 - 18 for general description
• Rapidly assess damage mechanism for expedited
corrective actions
• Instant RVI diagnosis with experiences can pro-
duce immediate repair/plug/bring in additional
NDT technique decisions
• Use of RVI with experienced plant personnel can
greatly reduce outage duration
• Inspection provides recordable, indexed, high qual-
ity documentation for review
• See Pages 7-8 for general description
• 10CFR 50.55a requires inspection of the entire
surface area of the containment building
• Containment liner and external extended surface
must be inspected in accordance with ASME Sec-
tion XI Subsections IWE and IWL
• Auto pan-tilt-zoom functions based on plant ge-
ometry & input grid for recordable, indexed, high
quality documentation with 100% repeatability
• Capable of VT qualification with reduced personnel
exposure and increased data integrity
• See Pages 7 -8 for general description
• Intentional and unintentional stagnant piping legs
and connections may have signigicantly higher
corrosion conditions than existing pipe compo-
nents
• Piping TML’s and spot UT may be misleading as to
connection condition
• DR and CR images provide measurable, record-
able, remotely accessible, high-quality documenta-
tion of condition
• Images can be archived in typical plant Data Man-
agement systems
• See Pages 11 - 12 for general description
• Crude Unit Overhead lines may suffer high inter-
mittent corrosion rates due to crude slate changes
coupled with inadequate chemical corrosion con-
trol application
• Periodic piping TML’s and spot UT may be not cap-
ture events that could cause significant wall loss of
piping
• Remote/inaccessible locations generally allow for
periodic monitoring with Crane/scaffold access
only
• Rightrax permanently-mounted sensors provide
recordable, remotely accessible , high quality
documentation of wall condition
• See Pages 15 - 18 for general description
• Phased Array capability in readily portable equip-
ment
• Assess damage extent and improved sizing from
field personnel
• Improved inspection productivity in a sharable
format
• Obtain better information for RBI and FFS Evalua-
tions
• See Pages 9 - 10 for general description
Nuclear Containment Building: IWE/IWL
Remote Visual Inspection (RVI)
Dead-End Dead-Leg Corrosion
Digital and Computed Radiography (DR & CR)
Crude Unit Overhead Corrosion
Rightrax Installed Sensor (UT)
Naphthenic Acid Corrosion
Rightrax Installed Sensor (UT)
Heat Exchanger Tubing Failures
Remote Visual Inspection (RVI)
Corrosion Damage Sizing
Ultrasonic Testing (Phasor CV/DM)
Remote Visual Inspection provides recordable, indexed,
high quality documentation
high quality documentation
Dead Ends/Dead Legs may suffer significantly higher cor-
rosion rates than adjacent piping components.
rosion rates than adjacent piping components.
Crude Unit Overheads may suffer severe corrosion due to
crude slate changes/treatment misapplications but require
significant mobilization preparation for inspection
crude slate changes/treatment misapplications but require
significant mobilization preparation for inspection
Crude Unit Convection Cross-Over’s may suffer severe cor-
rosion due to crude slate changes to higher TAN Crudes
rosion due to crude slate changes to higher TAN Crudes
RVI with experienced personnel can provide rapid damage
mode identification
mode identification
Phasor CV/DM has Dual Element Phased Array capability
for accurate, rapid damage sizing
for accurate, rapid damage sizing