Guardian Technologies 5308 Manual De Usuario

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TEST 5 - CHECk STEPPER MOTOR CONTROL
PROCEDURE:
1. Remove air cleaner cover to access stepper motor.
2. Physically grab the throttle and verify the stepper motor, linkage
and throttle do not bind in any way, if any binding is felt repair
or replace components as needed. Some resistance should be
felt as the stepper motor moves through it's travel.
3. Physically move the throttle to the closed position by pushing
the throttle down as looking from above.
a. Place the idle control switch to off.
b. Place  the  start  switch  to  start  and  watch  for 
stepper  motor  movement  it  should  move  to  the 
wide  open  position  during  cranking.  Once  the 
unit  starts  the  stepper  motor  should  move  the 
throttle to a position to maintain 60 Hertz.
STEPPER
MOTOR
THROTTLE
LINKAGE
Figure 6-2. – Stepper Motor, Linkage and Throttle 
Seen From Above
FULL THROTTLE
CLOSED THROTTLE
Figure 6-3. – Throttle Positions
4. If  no  movement  is  seen  in  Step  3  remove  the  control  panel
cover. Verify the six pin connector on the printed circuit board is
seated properly, remove the connector and then replace it and
test again. Verify the switches are correctly set. See Figure 4-1
on Page 16 for positioning.
5. If problem continues remove six pin connector from printed cir-
cuit board. Set Volt meter to measure ohms. Carefully measure
from the end of the six pin harness as follows:
RED
EMPTY
ORANGE
BROWN
YELLOW
BLACK
Figure 6-4. – Six Pin Connector Wire Colors
NOTE:  Press  down  with  the  meter  leads  on  the 
connectors  exposed  terminals,  do  not  probe  into 
the connector.
a. Connect  one  meter  lead  to  Red,  connect  the 
remaining test lead to Orange, approximately 10 
ohms should be measured.
b. Connect  one  meter  lead  to  Red,  connect  the 
remaining  test  lead  to Yellow,  approximately  10 
ohms should be measured. 
c. Connect  one  meter  lead  to  Red,  connect  the 
remaining test lead to Brown, approximately 10 
ohms should be measured.
d. Connect  one  meter  lead  to  Red,  connect  the 
remaining  test  lead  to  Black,  approximately  10 
ohms should be measured.
e. Connect  one  meter  lead  to  Red,  connect  the 
remaining  test  to  the  stepper  motor  case.  No 
resistance  should  be  measured  INFINITY  or 
Open”
See Figure 6-4.
6. Set a voltmeter to measure DC voltage.
7. Connect  the  positive  meter  test  lead  to Wire  15B  at Terminal
Block 1 (TB1). Connect the negative meter test lead to ground.
See  Figure  6-5.  Place  the  Start-Run-Stop  Switch  (SW1)  to
START. 12 VDC should be measured. If voltage was measured
proceed  to  Step  8.  If  voltage  was  not  measured,  proceed  to
"RESULTS".
8. Set a voltmeter to measure resistance.
9. Disconnect  the  J2  connector  from  the  printed  circuit  board.
Connect one meter test lead to Pin Location J2-1 (Wire 15B.
Connect  the  other  meter  test  lead  to Wire  15B  at Terminal
Block 1 (TB1). See Figure 6-6. Continuity should be measured.
section 6
Diagnostic tests
Page 40