Manual De UsuarioTabla de contenidosSECTION 1 – OVERVIEW1Introduction1Operator Interface3SECTION 2 – INSTALLATION7Overview7Model Number Interpretation12Mounting13Wiring15Wiring Diagrams18Control and Alarm Relay Contact Information34SECTION 3 – CONFIGURATION353.1 Overview353.2 Configuration Prompts363.3 How To Get Started383.4 Configuration Tips393.5 Configuration Procedure403.6 Loop 1 Tuning Parameters Set Up Group423.7 Loop 2 Tuning Parameters Set Up Group (Cascade or Two Loops443.8 SP Ramp, SP Rate, or SP Programming Set Up Group453.9 Accutune Set Up Group473.10 Algorithm Data Set Up Group493.11 Output Algorithm Parameters Set Up Group533.12 Input 1 Parameters Set Up Group543.13 Input 2 Parameters Set Up Group563.14 Input 3 Parameters Set Up Group573.15 Loop 1 Control Parameters Set Up Group583.16 Loop 2 Control Parameters Set Up Group603.17 Options Set Up Group623.18 Communications Set Up Group643.19 Alarms Set Up Group663.20 Display Parameters Set Up Group693.21 Calibration Group703.22 Maintenance Set Up Group713.23 Status Group72DMCS Model: DC330D-XX-XXX733.25 Configuration Record Sheet Expanded Model: DC330E-XX-XXX75SECTION 4 – CONFIGURATION PROMPT DEFINITIONS79Overview79Loop 1 Tuning Parameters Set Up Group80Loop 2 Tuning Parameters Set Up Group84Setpoint Ramp/Rate/Programming Set Up Group85Accutune Set Up Group88Algorithm Data Set Up Group92Output Algorithm Parameters Set Up Group109Input 1 Parameters Set Up Group112Input 2 Parameters Set Up Group116Input 3 Parameters Set Up Group117Loop 1 Control Parameters Set Up Group118Loop 2 Control Parameters Set Up Group124Options Set Up Group129Communications Set Up Group135Alarms Set Up Group139Display Parameters Set Up Group143Calibration Data144Maintenance Group144Status Test Data146SECTION 5 – OPERATION147Overview147How to Power Up the Controller148Entering a Security Code150Monitoring Your Controller151Start-up Procedure155Operating Modes156Setpoints160Setpoint Ramp Rate163Single Setpoint Ramp164Using Two Sets of Tuning Constants168Alarm Setpoints171Two Loops of Control Overview172Configuring Two Loops of Control177Monitoring Two Loops of Control180Operating Two Loops of Control181Three Position Step Control Algorithm182Input Math Algorithms183Digital Input Option (Remote Switching)186Auto/Manual Station190Fuzzy Overshoot Suppression193Accutune194Carbon Potential202HealthWatch204SECTION 6 – SETPOINT RAMP/SOAK PROGRAMMING OPTION205Overview205Program Contents206Drawing a Ramp/Soak Profile209Entering the Setpoint Program Data211Run/Monitor the Program214SECTION 7 – INPUT CALIBRATION219Overview219Minimum and Maximum Range Values220Preliminary Information221Input #1, #2, or #3 Set Up Wiring223Input #1, #2, or #3 Calibration Procedure229Restoring Factory Calibration231SECTION 8 – OUTPUT CALIBRATION233Overview233Current Proportional Output Calibration234Position Proportional and Three Position Step Output Calibration236Auxiliary Output Calibration240SECTION 9 – TROUBLESHOOTING / SERVICE243Overview243Troubleshooting Aids245Power-up Tests247Status Tests248Background Tests250Controller Failure Symptoms252Troubleshooting Procedures253Parts Replacement Procedures261Maintenance270SECTION 10 – PARTS LIST27110.1 Exploded View271SECTION 11 – APPENDIX A – MANUAL TUNING273Overview273Time, Position, or Current Proportional Simplex Control274Time Proportional Duplex or Current Proportional Duplex Control276Two Sets of Tuning Parameters for Single Output Operation276Operator Interface Displays and Indicators3Model Number Interpretation12Dimensions13Mounting Method14Composite Wiring Diagram18Line Voltage Wiring19Input #1/Input #2 Connections20Two HLAI Replace 2nd LLAI Connections21Electromechanical Relay Output—Model DC330X-EE-XXX22Solid State Relay Output—Model DC330X-AA-XX2310-amp Solid State Relay Output—Model DC330X-SS-XX24Open Collector Output—Model DC330X-TT-XXX25Proportional, or Three Position Step Control26Auxiliary Output and Three Relay Outputs27DC330X-EE-XXX-X2, DC330X-AA-XXX-X228Auxiliary Output Connections—Models DC330X-XX-2XX, DC330X-XX-5XX29Digital Inputs Connections—Model DC330X-XX-XX329RS422/485/Modbus Communications Option Connections30DMCS Communications Option Connections31Alarm 2 Output—Model DC330X-XT-XXX32Model DC330X-XX-2XX or DC330X-XX-5XX33Overview of UDC 3300 Prompt Hierarchy36Example of Mass Flow Compensation using Multiplier/Divider Algorithm102Example of Eight Segment Characterizer106Operator Interface151Loop Controller (Loop #1 and Loop #2)173Functional Overview Block Diagram of Internal Cascade of a 2-loop Controller174Hi/Lo Override Selector175Auto/Manual Station and Backup Control Feature190Carbon Potential Control203Ramp/Soak Profile Example209Program Record Sheet210Inputs #1, #2, and #3 Wiring Terminals221Wiring Connections for Thermocouple Inputs Using an Ice Bath223Wiring Connections for Thermocouple Inputs Using a Precision Resistor224Wiring Connections for RTD225Wiring Connections for Radiamatic, Millivolts, or Volts (except 0 to 10 Volts)226Wiring Connections for 0 to 10 Volt Inputs227Wiring Connections for 4 to 20 mA inputs228Wiring Connections for Calibrating Current Proportional Output234Wiring Connections for Calibrating Auxiliary Output240Chassis Removal262Display/Keyboard Replacement263Removing the Printed Wiring Boards264Printed Wiring Board Identification265UDC 3300 Exploded View271Function of Keys4Specifications8Procedure for Mounting the Controller14Permissible Wiring Bundling16Input 2 Jumper Selections21Universal Output Wiring Functionality and Restrictions for Figure 2-1226Universal Output Wiring Functionality and Restrictions for Figure 2-1327Control Relay Contact Information34Alarm Relay Contact Information34Configuration Tips39Configuration Procedure40Tuning Group Function Prompts42Tuning Loop 2 Group Function44SP Ramp Group Function Prompts45Accutune Group Function Prompts48Algorithm Group Function Prompts49Output Algorithm Group Function Prompts53Input 1 Group Function Prompts54Input 2 Group Function Prompts56Input 3 Group Function57Control Group Function Prompts58Control 2 Group Function Prompts60Options Group Function Prompts62Communications Group Function Prompts64Alarms Group Function Prompts66Display Group Function Prompts69Maintenance Group Function Prompts71Tuning Group Prompt Definitions80Loop 2 Tuning Group Prompt84Setpoint Ramp/Rate Group Definitions85Accutune Group Definitions88Algorithm Group Definitions92Output Algorithm Group Definitions109Input 1 Group Definitions112Input 2 Group Definitions116Input 3 Group Definitions117Control Group Definitions118Control 2 Group Definitions124Options Group Definitions129Communications Group Definitions135Alarms Group Definitions139Display Group Definitions143Maintenance Group Definitions144Power Up Diagnostic Tests148Procedure for Testing the Displays and Keys149Procedure for Entering a Security Code150Operator Interface151Lower Display Key Parameter153Error Messages154Procedure for Starting Up the Controller155Operating Mode Definitions156Changing Operating Modes157Procedure for Selecting Automatic or Manual Mode158Procedure for Selecting the Local Setpoint Source160Procedure for Changing the Local Setpoints161Procedure for Enabling (or Disabling) the Remote Setpoint162Setpoint Selection Indication162Procedure for Configuring a Setpoint Ramp164Procedure for Running a Setpoint Ramp166Procedure for Selecting Two Sets of Tuning Constants168Procedure for Setting Switchover Values169Procedure for Setting Tuning Constant Values169Procedure for Switching PID SETS from the Keyboard170Procedure for Displaying or Changing the Alarm Setpoints171Control Loop Selections172Model DC330E-EE-5XX)175Model DC330E-KE-5XX)176Procedure for Selecting 2-loop Algorithm177Procedure for Selecting Output Algorithm177Procedure for Selecting Control Parameters178Procedure for Selecting Tuning Parameters179Digital Display Indication—Two Loops180Procedure for Displaying the 3PSTEP Motor Position182Digital Input Option Action on Contact Closure186Digital Input Combinations “DIG IN1” or “DIG IN2”188Digital Inputs 1 and 2 Combination189Auto/Manual Station Mode Configuration Procedure191Accutune Rules and Regulations195Procedure for Starting TUNE (Demand) Tuning196Procedure for Using TUNE at Start-up for Duplex197Procedure for Using SP Tuning at Start-up198Procedure for Using SP Tuning at Start-up for Duplex199Accutune* Error Prompt Definitions201Setpoint Program Data Entry Procedure211Prompt Hierarchy and Available Selections212Run/Monitor Functions214Procedures for Changing a Running Setpoint Program217Voltage and Resistance Equivalents for 0% and 100% Range Values220Equipment Needed222Set Up Wiring Procedure for Thermocouple Inputs Using an Ice Bath223Set Up Wiring Procedure for Thermocouple Inputs Using a Precision Resistor224Input #1, #2, or #3 Calibration Procedure229Restoring Factory Calibration231Set Up Wiring Procedure Current Proportional Output234Current Proportional Output Calibration Procedure235Position Proportional and 3 Position Step Output Calibration Procedure237Set Up Wiring Procedure for Auxiliary Output240Auxiliary Output Calibration Procedure241Error Message Prompts245Procedure for Identifying the Software Version246Power-up Tests247Procedure for Displaying the Status Tests Results248Status Tests249Background Tests250Controller Failure Symptoms252Troubleshooting Power Failure Symptoms253Troubleshooting Current Proportional Output Failure254Troubleshooting Position Proportional Output Failure255Troubleshooting Time Proportional Output Failure256Troubleshooting Time/Current or Current/Time Proportional Output Failure257Troubleshooting Alarm Relay Output Failure258Troubleshooting a Keyboard Failure259Troubleshooting a Communications Failure260How to Remove the Chassis262Display/Keyboard Assembly Replacement Procedure263Printed Wiring Board Removal from Chassis264Second Input Board Replacement Procedure266Power Input Board Replacement Procedure266Digital Input Board Replacement Procedure267Aux.Out/Communications Board Replacement Procedure268MCU/Output Board Replacement Procedure269Parts Identification272Parts Not Shown272Manual Tuning Procedure for Simplex Control274Manual Tuning Formulas275GAIN1RSET MIN1GAIN 21RSET2MIN1CYC SEC20CYC SX320CYC2 SEC20CYC2 SX320IN1 HI1000RATIO 11TIME MIN3FINAL SP1000IN2 HI1000RATIO 21BAUD2400TX DELAY1SP HiLIM1000CSP RATO1OUTHiLIM100I Hi LIM100A1S1 VAL90A1S2 VAL10A2S1 VAL95DEADBAND1A2S2 VAL5GAIN1GAIN 31RSET MIN1RSET3MIN1GAIN 21GAIN 41RSET2MIN1RSET4MIN1CYC SEC20CYC3 SEC20CYC SX320CYC3 SX320CYC2 SEC20CYC4 SEC20CYC2 SX320CYC4 SX320GAINVAL11GAINVAL21GAINVAL31GAINVAL41GAINVAL51GAINVAL11GAINVAL61GAINVAL21GAINVAL71GAINVAL31GAINVAL81GAINVAL41GAINVAL51GAINVAL61GAINVAL71TIME MIN3GAINVAL81FINAL SP1000SP CHANG10KPG1SP CHAN210KPG 21ATM PRES760IN1 HI1000PCT H21RATIO 11IN2 HI1000RATIO 21IN3 HI1000RATIO 31BAUD2400TX DELAY1SP HiLIM1000CSP RATO1CSP2RATO1OUTHiLIM100I Hi LIM100A1S1 VAL90A1S2 VAL10DEADBAND1A2S1 VAL95A2S2 VAL5SP HiLIM1000OUTHiLIM100I Hi LIM100DEADBAND1Tamaño: 1 MBPáginas: 294Language: EnglishManuales abiertas