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11.2. PREDICTING FAILURES USING THE TEST FUNCTIONS 
The Test Functions can be used to predict failures by looking at how their values change 
over time.  Initially it may be useful to compare the state of these Test Functions to the 
values recorded on the printed record of the final calibration performed on your 
instrument at the factory, P/N 04307.  Table 11-3 can be used as a basis for taking action 
as these values change with time.  The internal data acquisition system (DAS) is a 
convenient way to record and track these changes.  Use APICOM to download and 
review this data from a remote location. 
  
Table 11-3:  Predictive uses for Test Functions 
FUNCTION CONDITION 
BEHAVIOR 
INTERPRETATION 
STABILITY 
Zero Cal 
Increasing 
  Pneumatic Leaks – instrument & sample system 
 Detector deteriorating 
CO MEAS 
Zero Cal 
Decreasing 
 Source Aging 
 Detector deteriorating 
  Optics getting dirty or contaminated 
Increasing 
 Source Aging 
 Detector deteriorating 
  Contaminated zero gas (H
2
O) 
Zero Cal 
Decreasing 
 Source Aging 
 Detector deteriorating 
  GFC Wheel Leaking  
 Pneumatic Leaks 
  Contaminated zero gas (CO) 
Increasing 
 Source Aging 
  Pneumatic Leaks – instrument & sample system 
  Calibration system deteriorating 
  GFC Wheel Leaking 
MR RATIO 
Span Cal 
Decreasing 
 Source Aging 
  Calibration system deteriorating 
Increasing > 1” 
  Pneumatic Leak between sample inlet and Sample Cell
  Change in sampling manifold 
PRES 
Sample 
Decreasing > 1” 
  Dirty particulate filter 
  Pneumatic obstruction between sample inlet and 
Sample Cell 
  Obstruction in sampling manifold 
PHT DRIVE 
Any, but with 
Bench Temp at 
48°C 
Increasing 
  Mechanical Connection between IR-Detector and 
Sample Cell deteriorating 
 IR-Photodetector deteriorating 
Increasing 
  See MR Ratio - Zero Cal Decreasing above 
OFFSET 
Zero Cal 
Decreasing 
  See MR Ratio - Zero Cal Increasing above 
Increasing 
  See MR Ratio - Span Cal Decreasing above 
SLOPE 
Span Cal 
Decreasing 
  See MR Ratio – Span Cal Increasing above 
 
06864B DCN6314