Manuale UtenteSommario1. INTRODUCTION, FEATURES AND OPTIONS271.1. T300 FAMILY OVERVIEW271.2. FEATURES281.3. T300/T300M DOCUMENTATION281.4. OPTIONS292. SPECIFICATIONS AND APPROVALS332.1. SPECIFICATIONS332.2. EPA EQUIVALENCY DESIGNATION352.3. APPROVALS AND CERTIFICATIONS362.3.1. SAFETY362.3.2. EMC362.3.3. OTHER TYPE CERTIFICATIONS363. GETTING STARTED373.1. UNPACKING THE T300/T300M ANALYZER373.1.1. VENTILATION CLEARANCE383.2. INSTRUMENT LAYOUT393.2.1. FRONT PANEL393.2.2. REAR PANEL433.2.3. T300/T300M ANALYZER LAYOUT453.3. CONNECTIONS AND SETUP483.3.1. ELECTRICAL CONNECTIONS483.3.1.1. CONNECTING POWER483.3.1.2. CONNECTING ANALOG INPUTS (OPTION)493.3.1.3. CONNECTING ANALOG OUTPUTS493.3.1.4. CURRENT LOOP ANALOG OUTPUTS (OPTION 41) SETUP503.3.1.5. CONNECTING THE STATUS OUTPUTS523.3.1.6. CONNECTING THE CONTROL INPUTS533.3.1.7. CONNECTING THE CONCENTRATION ALARM RELAY (OPTION 61)553.3.1.8. CONNECTING THE COMMUNICATION INTERFACES563.3.2. PNEUMATIC CONNECTIONS633.3.2.1. PNEUMATIC CONNECTIONS FOR BASIC CONFIGURATION653.3.2.2. PNEUMATIC LAYOUT FOR BASIC CONFIGURATION673.3.2.3. PNEUMATIC CONNECTIONS FOR AMBIENT ZERO/AMBIENT SPAN VALVE OPTION673.3.2.4. PNEUMATIC LAYOUT FOR AMBIENT ZERO/AMBIENT SPAN VALVE OPTION693.3.2.5. PNEUMATIC CONNECTIONS FOR AMBIENT ZERO/PRESSURIZED SPAN693.3.2.6. PNEUMATIC LAYOUT FOR AMBIENT ZERO/PRESSURIZED SPAN OPTION713.3.2.7. PNEUMATIC CONNECTIONS FOR ZERO SCRUBBER/PRESSURIZED SPAN OPTION723.3.2.8. PNEUMATIC LAYOUT FOR ZERO SCRUBBER/PRESSURIZED SPAN OPTION733.3.2.9. PNEUMATIC CONNECTIONS FOR ZERO SCRUBBER/AMBIENT SPAN OPTION743.3.2.10. PNEUMATIC LAYOUT FOR ZERO SCRUBBER/ AMBIENT SPAN OPTION763.3.2.11. CALIBRATION GASES763.4. STARTUP, FUNCTIONAL CHECKS, AND INITIAL CALIBRATION783.4.1. STARTUP783.4.2. WARNING MESSAGES783.4.3. FUNCTIONAL CHECKS803.4.4. INITIAL CALIBRATION813.4.4.1. INTERFERENTS FOR CO MEASUREMENTS823.4.4.2. INITIAL CALIBRATION PROCEDURE823.4.4.3. O2 SENSOR CALIBRATION PROCEDURE873.4.4.4. CO2 SENSOR CALIBRATION PROCEDURE874. OVERVIEW OF OPERATING MODES914.1. SAMPLE MODE924.1.1. TEST FUNCTIONS924.1.2. WARNING MESSAGES954.2. CALIBRATION MODE964.3. SETUP MODE974.3.1. PASSWORD SECURITY974.3.2. PRIMARY SETUP MENU974.3.3. THE AREAS ACCESSIBLE UNDER THE Setup MODE ARE SHOWN IN974.3.4. SECONDARY SETUP MENU (SETUP>MORE)985. SETUP MENU995.1. SETUP ( CFG: CONFIGURATION INFORMATION995.2. SETUP ( ACAL: AUTOMATIC CALIBRATION1005.3. SETUP (DAS: INTERNAL DATA ACQUISITION SYSTEM1005.4. SETUP ( RNGE: ANALOG OUTPUT REPORTING RANGE CONFIGURATION1005.4.1. ANALOG OUTPUT RANGES FOR CO CONCENTRATION1005.4.2. PHYSICAL RANGE VS ANALOG OUTPUT REPORTING RANGES1025.4.3. REPORTING RANGE MODES: SINGLE, DUAL, AUTO RANGES1025.4.3.1. SINGLE RANGE MODE (SNGL)1045.4.3.2. DUAL RANGE MODE (DUAL)1055.4.3.3. AUTO RANGE MODE (AUTO)1075.4.4. RANGE UNITS1095.4.5. DILUTION RATIO (OPTION)1105.5. SETUP ( PASS: PASSWORD PROTECTION1115.6. SETUP ( CLK: SETTING THE INTERNAL TIME-OF-DAY CLOCK AND ADJUSTING SPEED1135.6.1.1. SETTING THE INTERNAL CLOCK’S TIME AND DAY1135.6.1.2. ADJUSTING THE INTERNAL CLOCK’S SPEED1135.7. SETUP (COMM: COMMUNICATIONS PORTS1155.7.1. ID (MACHINE IDENTIFICATION)1155.7.2. INET (ETHERNET)1155.7.3. COM1 AND COM2 (MODE, BAUD RATE AND TEST PORT)1155.8. SETUP (VARS: VARIABLES SETUP AND DEFINITION1165.9. SETUP (DIAG: DIAGNOSTICS FUNCTIONS1185.9.1. SIGNAL I/O1205.9.2. ANALOG OUTPUT1215.9.3. ANALOG I/O CONFIGURATION1225.9.3.1. ANALOG OUTPUT VOLTAGE / CURRENT RANGE SELECTION1245.9.3.2. ANALOG OUTPUT CALIBRATION1265.9.3.3. ENABLING OR DISABLING THE AUTOCAL FOR AN INDIVIDUAL ANALOG OUTPUT1265.9.3.4. AUTOMATIC CALIBRATION OF THE ANALOG OUTPUTS1285.9.3.5. INDIVIDUAL CALIBRATION OF THE ANALOG OUTPUTS1295.9.3.6. MANUAL CALIBRATION OF THE ANALOG OUTPUTS CONFIGURED FOR VOLTAGE RANGES1305.9.3.7. MANUAL ADJUSTMENT OF CURRENT LOOP OUTPUT SPAN AND OFFSET1325.9.3.8. TURNING AN ANALOG OUTPUT OVER-RANGE FEATURE ON/OFF1355.9.3.9. ADDING A RECORDER OFFSET TO AN ANALOG OUTPUT1365.9.3.10. AIN CALIBRATION1375.9.3.11. ANALOG INPUTS (XIN1…XIN8) OPTION CONFIGURATION1385.9.4. ELECTRICAL TEST1395.9.5. DARK CALIBRATION1395.9.6. PRESSURE CALIBRATION1395.9.7. FLOW CALIBRATION1405.9.8. TEST CHAN OUTPUT1405.9.8.1. SELECTING A TEST CHANNEL FUNCTION FOR OUTPUT A41405.10. SETUP (MORE ( ALRM (OPTION): USING THE GAS CONCENTRATION ALARMS1425.10.1. SETTING THE T300 CONCENTRATION ALARM LIMITS1436. COMMUNICATIONS SETUP AND OPERATION1456.1. DATA TERMINAL/COMMUNICATION EQUIPMENT (DTE DCE)1456.2. COMMUNICATION MODES, BAUD RATE AND PORT TESTING1456.2.1. COMMUNICATION MODES1466.2.2. COM PORT BAUD RATE1486.2.3. COM PORT TESTING1496.3. RS-2321496.4. RS-485 (OPTION)1506.5. ETHERNET1506.5.1. CONFIGURING ETHERNET COMMUNICATION MANUALLY (STATIC IP ADDRESS)1516.5.2. CONFIGURING ETHERNET COMMUNICATION USING DYNAMIC HOST CONFIGURATION PROTOCOL (DHCP)1536.5.3. CHANGING THE ANALYZER’S HOSTNAME1546.6. USB PORT (OPTION) FOR REMOTE ACCESS1556.7. COMMUNICATIONS PROTOCOLS1576.7.1. MODBUS1576.7.2. HESSEN1586.7.2.1. HESSEN COMM PORT CONFIGURATION1596.7.2.2. ACTIVATING HESSEN PROTOCOL1616.7.2.3. SELECTING A HESSEN PROTOCOL TYPE1626.7.2.4. SETTING THE HESSEN PROTOCOL RESPONSE MODE1636.7.3. HESSEN PROTOCOL GAS LIST ENTRIES1646.7.3.1. HESSEN PROTOCOL GAS ID1646.7.3.2. EDITING OR ADDING HESSEN GAS LIST ENTRIES1656.7.3.3. DELETING HESSEN GAS LIST ENTRIES1666.7.3.4. SETTING HESSEN PROTOCOL STATUS FLAGS1676.7.3.5. INSTRUMENT ID1687. DATA ACQUISITION SYSTEM (DAS) AND APICOM1697.1. DAS STRUCTURE1707.1.1. DAS DATA CHANNELS1717.1.2. DEFAULT DAS CHANNELS1717.1.3. VIEWING DAS CHANNELS AND INDIVIDUAL RECORDS1747.1.4. EDITING DAS CHANNELS1757.1.4.1. EDITING DAS DATA CHANNEL NAMES1767.1.5. EDITING DAS TRIGGERING EVENTS1777.1.6. EDITING DAS PARAMETERS1787.1.7. SAMPLE PERIOD AND REPORT PERIOD1807.1.8. NUMBER OF RECORDS1837.1.9. RS-232 REPORT FUNCTION1857.1.9.1. THE COMPACT REPORT FEATURE1857.1.9.2. THE STARTING DATE FEATURE1867.1.10. DISABLING/ENABLING DATA CHANNELS1867.1.11. HOLDOFF FEATURE1877.2. REMOTE DAS CONFIGURATION1887.2.1. DAS CONFIGURATION VIA APICOM1887.2.2. DAS CONFIGURATION USING TERMINAL EMULATION PROGRAMS1908. REMOTE OPERATION1918.1. COMPUTER MODE1918.1.1. REMOTE CONTROL VIA APICOM1918.2. INTERACTIVE MODE1928.2.1. REMOTE CONTROL VIA A TERMINAL EMULATION PROGRAM1928.2.1.1. HELP COMMANDS IN INTERACTIVE MODE1928.2.1.2. COMMAND SYNTAX1928.2.1.3. DATA TYPES1938.2.1.4. STATUS REPORTING1948.2.1.5. GENERAL MESSAGE FORMAT1948.3. REMOTE ACCESS BY MODEM194PASSWORD SECURITY FOR SERIAL REMOTE COMMUNICATIONS1979. CALIBRATION PROCEDURES1999.1. CALIBRATION PREPARATIONS1999.1.1. REQUIRED EQUIPMENT, SUPPLIES, AND EXPENDABLES1999.1.1.1. ZERO AIR2009.1.1.2. SPAN GAS2009.1.1.3. CALIBRATION GAS STANDARDS AND TRACEABILITY2009.1.2. DATA RECORDING DEVICES2019.2. MANUAL CALIBRATION2019.2.1. SETUP FOR BASIC CALIBRATION CHECKS AND CALIBRATION2029.2.2. PERFORMING A BASIC MANUAL CALIBRATION CHECK2039.2.3. PERFORMING A BASIC MANUAL CALIBRATION2049.2.3.1. SETTING THE EXPECTED SPAN GAS CONCENTRATION2049.2.3.2. ZERO/SPAN POINT CALIBRATION PROCEDURE2069.3. MANUAL CALIBRATION WITH ZERO/SPAN VALVES2079.3.1. SETUP FOR CALIBRATION USING VALVE OPTIONS2079.3.2. MANUAL CALIBRATION CHECKS WITH VALVE OPTIONS INSTALLED2109.3.3. MANUAL CALIBRATION USING VALVE OPTIONS2119.3.3.1. SETTING THE EXPECTED SPAN GAS CONCENTRATION2119.3.3.2. ZERO/SPAN POINT CALIBRATION PROCEDURE2129.3.3.3. USE OF ZERO/SPAN VALVE WITH REMOTE CONTACT CLOSURE2149.4. AUTOMATIC ZERO/SPAN CAL/CHECK (AUTOCAL)2149.4.1. SETUP ( ACAL: PROGRAMMING AND AUTO CAL SEQUENCE2179.4.1.1. AUTOCAL WITH AUTO OR DUAL REPORTING RANGES MODES SELECTED2199.5. CO CALIBRATION QUALITY2209.6. CALIBRATION OF THE T300/T300M’S ELECTRONIC SUBSYSTEMS2219.6.1. DARK CALIBRATION TEST2219.6.2. PRESSURE CALIBRATION2229.6.3. FLOW CALIBRATION2249.7. CALIBRATION OF OPTIONAL SENSORS2259.7.1. O2 SENSOR CALIBRATION2259.7.1.1. O2 PNEUMATICS CONNECTIONS2259.7.1.2. SET O2 SPAN GAS CONCENTRATION2269.7.1.3. ACTIVATE O2 SENSOR STABILITY FUNCTION2279.7.1.4. O2 ZERO/SPAN CALIBRATION2289.7.2. CO2 SENSOR CALIBRATION PROCEDURE2299.7.2.1. CO2 PNEUMATICS CONNECTIONS2299.7.2.2. SET CO2 SPAN GAS CONCENTRATION:2309.7.2.3. ACTIVATE CO2 SENSOR STABILITY FUNCTION2319.7.2.4. CO2 ZERO/SPAN CALIBRATION23210. EPA CALIBRATION PROTOCOL23310.1. CALIBRATION REQUIREMENTS23310.1.1. CALIBRATION OF EQUIPMENT - GENERAL GUIDELINES23310.1.2. CALIBRATION EQUIPMENT, SUPPLIES, AND EXPENDABLES23410.1.2.1. DATA RECORDING DEVICE23410.1.2.2. SPARE PARTS AND EXPENDABLE SUPPLIES23410.1.3. RECOMMENDED STANDARDS FOR ESTABLISHING TRACEABILITY23510.1.4. CALIBRATION FREQUENCY23610.1.5. LEVEL 1 CALIBRATIONS VERSUS LEVEL 2 CHECKS23610.2. ZERO AND SPAN CHECKS23710.2.1. ZERO/SPAN CHECK PROCEDURES23810.2.2. PRECISION CHECK23810.3. PRECISIONS CALIBRATION23910.3.1. PRECISION CALIBRATION PROCEDURES23910.4. AUDITING PROCEDURE23910.4.1. CALIBRATION AUDIT23910.4.2. DATA REDUCTION AUDIT24010.4.3. SYSTEM AUDIT/VALIDATION24010.5. DYNAMIC MULTIPOINT CALIBRATION PROCEDURE24010.5.1. LINEARITY TEST24010.6. REFERENCES24211. MAINTENANCE SCHEDULE & PROCEDURES24711.1. MAINTENANCE SCHEDULE24711.2. PREDICTING FAILURES USING THE TEST FUNCTIONS25111.3. MAINTENANCE PROCEDURES25211.3.1. REPLACING THE SAMPLE PARTICULATE FILTER25211.3.2. REBUILDING THE SAMPLE PUMP25311.3.3. PERFORMING LEAK CHECKS25311.3.3.1. VACUUM LEAK CHECK AND PUMP CHECK25311.3.3.2. PRESSURE LEAK CHECK25311.3.4. PERFORMING A SAMPLE FLOW CHECK25411.3.5. CLEANING THE OPTICAL BENCH25411.3.6. CLEANING EXTERIOR SURFACES OF THE T300/T300M25412. TROUBLESHOOTING AND SERVICE25512.1. GENERAL TROUBLESHOOTING25512.1.1. FAULT DIAGNOSIS WITH WARNING MESSAGES25612.1.2. FAULT DIAGNOSIS WITH TEST FUNCTIONS26012.1.3. THE DIAGNOSTIC SIGNAL I/O FUNCTION26312.1.4. STATUS LEDS26512.1.4.1. MOTHERBOARD STATUS INDICATOR (WATCHDOG)26512.1.4.2. SYNC DEMODULATOR STATUS LEDS26612.1.4.3. RELAY BOARD STATUS LEDS26712.2. GAS FLOW PROBLEMS26912.2.1. T300/T300M INTERNAL GAS FLOW DIAGRAMS27012.2.2. TYPICAL SAMPLE GAS FLOW PROBLEMS27312.2.2.1. FLOW IS ZERO27312.2.2.2. LOW FLOW27412.2.2.3. HIGH FLOW27412.2.2.4. DISPLAYED FLOW = “WARNINGS”27512.2.2.5. ACTUAL FLOW DOES NOT MATCH DISPLAYED FLOW27512.2.2.6. SAMPLE PUMP27512.3. CALIBRATION PROBLEMS27512.3.1. MISCALIBRATED27512.3.2. NON-REPEATABLE ZERO AND SPAN27612.3.3. INABILITY TO SPAN – NO SPAN BUTTON (CALS)27612.3.4. INABILITY TO ZERO – NO ZERO BUTTON (CALZ)27612.4. OTHER PERFORMANCE PROBLEMS27712.4.1. TEMPERATURE PROBLEMS27712.4.1.1. BOX OR SAMPLE TEMPERATURE27712.4.1.2. BENCH TEMPERATURE27712.4.1.3. GFC WHEEL TEMPERATURE27812.4.1.4. IR PHOTO-DETECTOR TEC TEMPERATURE27912.4.2. EXCESSIVE NOISE27912.5. SUBSYSTEM CHECKOUT28012.5.1. AC MAINS CONFIGURATION28012.5.2. DC POWER SUPPLY28112.5.3. I2C BUS28112.5.4. TOUCHSCREEN INTERFACE28212.5.5. LCD DISPLAY MODULE28212.5.6. RELAY BOARD28212.5.7. SENSOR ASSEMBLY28312.5.7.1. SYNC/DEMODULATOR ASSEMBLY28312.5.7.2. ELECTRICAL TEST28312.5.7.3. OPTO PICKUP ASSEMBLY28412.5.7.4. GFC WHEEL DRIVE28412.5.7.5. IR SOURCE28412.5.7.6. PRESSURE/FLOW SENSOR ASSEMBLY28512.5.8. MOTHERBOARD28612.5.8.1. A/D FUNCTIONS28612.5.8.2. TEST CHANNEL / ANALOG OUTPUTS VOLTAGE28612.5.8.3. ANALOG OUTPUTS: CURRENT LOOP28712.5.8.4. STATUS OUTPUTS28812.5.8.5. CONTROL INPUTS – REMOTE ZERO, SPAN28812.5.9. CPU28912.5.10. RS-232 COMMUNICATIONS28912.5.10.1. GENERAL RS-232 TROUBLESHOOTING28912.5.10.2. TROUBLESHOOTING ANALYZER/MODEM OR TERMINAL OPERATION29012.5.11. THE OPTIONAL CO2 SENSOR29012.6. REPAIR PROCEDURES29112.6.1. REPAIRING SAMPLE FLOW CONTROL ASSEMBLY29112.6.2. REMOVING/REPLACING THE GFC WHEEL29212.6.3. CHECKING AND ADJUSTING THE SYNC/DEMODULATOR, CIRCUIT GAIN (CO MEAS)29412.6.3.1. CHECKING THE SYNC/DEMODULATOR CIRCUIT GAIN29412.6.3.2. ADJUSTING THE SYNC/DEMODULATOR, CIRCUIT GAIN29512.6.4. DISK-ON-MODULE REPLACEMENT29612.7. FREQUENTLY ASKED QUESTIONS29712.8. TECHNICAL ASSISTANCE29813. THEORY OF OPERATION29913.1. MEASUREMENT METHOD29913.1.1. BEER’S LAW29913.2. MEASUREMENT FUNDAMENTALS30013.2.1. GAS FILTER CORRELATION30113.2.1.1. THE GFC WHEEL30113.2.1.2. THE MEASURE REFERENCE RATIO30213.2.1.3. SUMMARY INTERFERENCE REJECTION30513.3. FLOW RATE CONTROL30613.3.1.1. CRITICAL FLOW ORIFICE30713.3.2. PARTICULATE FILTER30813.3.3. PNEUMATIC SENSORS30813.3.3.1. SAMPLE PRESSURE SENSOR30813.3.3.2. SAMPLE FLOW SENSOR30813.4. ELECTRONIC OPERATION30813.4.1. CPU31113.4.1.1. DISK-ON-MODULE (DOM)31113.4.1.2. FLASH CHIP31113.4.2. OPTICAL BENCH & GFC WHEEL31213.4.2.1. TEMPERATURE CONTROL31213.4.2.2. IR SOURCE31213.4.2.3. GFC WHEEL31213.4.2.4. IR PHOTO-DETECTOR31413.4.3. SYNCHRONOUS DEMODULATOR (SYNC/DEMOD) ASSEMBLY31413.4.3.1. SIGNAL SYNCHRONIZATION AND DEMODULATION31513.4.3.2. SYNC/DEMOD STATUS LEDS31613.4.3.3. PHOTO-DETECTOR TEMPERATURE CONTROL31713.4.3.4. DARK CALIBRATION SWITCH31713.4.3.5. ELECTRIC TEST SWITCH31713.4.4. RELAY BOARD31713.4.4.1. HEATER CONTROL31713.4.4.2. GFC WHEEL MOTOR CONTROL31713.4.4.3. ZERO/SPAN VALVE OPTIONS31813.4.4.4. IR SOURCE31813.4.4.5. STATUS LEDS31913.4.4.6. I2C WATCH DOG CIRCUITRY31913.4.5. MOTHERBOARD32013.4.5.1. A TO D CONVERSION32013.4.5.2. SENSOR INPUTS32013.4.5.3. THERMISTOR INTERFACE32113.4.5.4. ANALOG OUTPUTS32113.4.5.5. INTERNAL DIGITAL I/O32113.4.5.6. EXTERNAL DIGITAL I/O32113.4.6. I2C DATA BUS32213.4.7. POWER SUPPLY/ CIRCUIT BREAKER32213.4.8. FRONT PANEL TOUCHSCREEN/DISPLAY INTERFACE32413.4.8.1. LVDS TRANSMITTER BOARD32413.4.8.2. FRONT PANEL TOUCHSCREEN/DISPLAY INTERFACE PCA32413.5. SOFTWARE OPERATION32513.5.1. ADAPTIVE FILTER32513.5.2. CALIBRATION - SLOPE AND OFFSET32613.5.3. MEASUREMENT ALGORITHM32613.5.4. TEMPERATURE AND PRESSURE COMPENSATION32613.5.5. INTERNAL DATA ACQUISITION SYSTEM (DAS)32614. A PRIMER ON ELECTRO-STATIC DISCHARGE32714.1. HOW STATIC CHARGES ARE CREATED32714.2. HOW ELECTRO-STATIC CHARGES CAUSE DAMAGE32814.3. COMMON MYTHS ABOUT ESD DAMAGE32914.4. BASIC PRINCIPLES OF STATIC CONTROL33014.4.1. GENERAL RULES33014.4.2. BASIC ANTI-ESD PROCEDURES FOR ANALYZER REPAIR AND MAINTENANCE33114.4.2.1. WORKING AT THE INSTRUMENT RACK33114.4.2.2. WORKING AT AN ANTI-ESD WORK BENCH33214.4.2.3. TRANSFERRING COMPONENTS FROM RACK TO BENCH AND BACK33214.4.2.4. OPENING SHIPMENTS FROM TELEDYNE API’ CUSTOMER SERVICE33314.4.2.5. PACKING COMPONENTS FOR RETURN TO TELEDYNE API’S CUSTOMER SERVICE333APPENDIX A - Version Specific Software Documentation347APPENDIX B - Spare Parts385APPENDIX C - Warranty/Repair Questionnaire393APPENDIX D – Wire List and Schematics395Dimensioni: 10,6 MBPagine: 426Language: EnglishApri il manuale
