Zebra Technologies P640i Manuale Utente

60

P640i Card Printer User Guide

980541-001 Rev. A

Unlatch the cassette, then gently wiggle the cassette 
out of its pocket. You can make this easier by cutting 
the laminate above the latch. Remove all laminate 
scraps. Cut the leading edge of the fresh laminate as 
square as you can with scissors, then reel it in as 
described in Section 2, Media Handling. Re-install 
and latch the cassette. 

Card jammed in laminator. This can be caused by any 
of the following: 

1. Dings or rough edges on the card (depending on 

vendor, card quality can vary, even from batch to 
batch). 

2. Either of the cutters fails to cut, so the card is 

stopped dead by a “tail” of laminate, now firmly 
held by the laminate feed roller, which can not be 
rotated by tugging on the laminate. 

3. Heated rollers not rotating. 

4. Infeed rollers not rotating 

5. Outfeed rollers not rotating. 

Turn off the printer, then allow it to cool for about 10 
minutes. Unscrew the heater assembly fastener, ar-
rowed, then partially withdraw the assembly together 
with the card. Pull the card out of the heater, inspect 
the rollers for laminate scraps and other foreign 
matter, then re-install the assembly. Do 

 use metal 

 to clean the rollers.  

Any time you unlatch a cassette, it’s 

a good idea to check that the laminate is even with 

the lips of the cassette before re-latching.

All rollers in the main drive 

train of the laminator (not the cassette 
outfeeds) are connected by toothed belts. 
If any of them fails to rotate, suspect loose 
set screws on the toothed pulleys

Even after allowing cooling time, the assembly will
be HOT, so hold it only ny its outer cover.

Cutter feed slot

Cutter

If necessary, turn the transfer
roller toggle to separate the

transfer rollers and relieve pres-
sure on the card.