BENDIX SD-08-2417 Manuale Utente

Pagina di 12
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TESTING THE BENDIX
®
 AD-IS
®
 EVERFLOW
®
 
ASSEMBLY
Before placing the vehicle in service, perform the following 
tests.
1.  Close all reservoir drain valves.
2.  Build up system pressure to governor cut-out and note 
that one Bendix
®
 AD-IS
®
 air dryer purges with an audible 
burst of air, followed immediately by approximately 30 
seconds of air flowing out of the purge valve.
3.  Apply and release the service brakes several times to 
reduce system air pressure to governor cut-in.  Note 
that the system once again builds to full pressure and is 
followed by a purge at the other AD-IS air dryer exhaust.
4.  It is recommended that the total air system be tested 
for leakage to ensure that the AD-IS air dryer will not 
cycle excessively.
See Bendix publication BW5057 “Air Brake Handbook" for 
additional information. 
BRAKING SYSTEM PROTECTION
The Bendix
® 
 AD-IS
®
 EverFlow
® 
assembly allows the system 
to maintain one brake circuit up to about 100 psi even after 
a pressure loss in the other brake circuit.  This allows a 
vehicle to be moved (in an emergency), but with reduced 
braking capacity.  Compare this to a conventional system 
where a loss of pressure in one service tank leaves the 
vehicle with a limited number of reduced braking capacity 
applications before the parking brakes automatically apply 
and stay on.
ROADSIDE INSPECTION
In the event of a roadside inspection, the system behavior 
will  be  as  follows:    When  the  system  is  charged  to 
governor cut-out, and then one reservoir drain valve is 
opened, initially both reservoir gauges will fall, however, 
the EverFlow assembly primary and secondary pressure 
protection valves will close at pressures above 70 psi, 
protecting the remaining brake circuit from further loss 
of pressure.
TEMPORARY AIR DRYER BYPASS
To temporarily bypass the EverFlow 
 
assembly, the 
following procedure needs to be followed.
Follow the General Safety Guidelines outlined on page 2 
in this document.
Make sure that all residual pressure has been released 
and the air dryer purge reservoir has been drained to 0 
psi,  then remove the air supply line from the compressor 
to the inlet port (1 IN).  Remove the safety valve from the 
AD-IS air dryer body (see Figure 1 for location).  Note that 
a short puff of trapped air may vent from the safety valve 
port when the valve is being removed.  Install a T-fitting 
into the port.
Using any adapters necessary, reinstall the safety valve in 
one of the branches of the T-fitting.  Using any adapters 
necessary, install the air supply line into the remaining  
T-fitting port.  After testing the T-fitting for any air leakage, 
by using a soap solution after charging to system cut-out 
pressure (a 1” bubble in 10 seconds is acceptable), the 
vehicle may be returned to temporary service.
Note:  This is a temporary bypass of the air dryer, and 
full repair of the unit must be carried out at the earliest 
opportunity.  With the EverFlow
 
assembly removed from 
the system, contaminants will be entering the air system:  
reservoirs will need to be manually drained daily until the 
repairs are completed.  At the end of each working day, 
park vehicle and slowly drain pressure through the drain 
valves – leave open to the atmosphere, for several hours 
if possible.  When repairs are carried out, be sure to check 
that all reservoirs (including the air dryer purge reservoir) 
are emptied of all contaminants.
If after bypassing the EverFlow
 
assembly the system 
pressure still does not build, use the following procedure 
to remove, clean and reinstall the delivery check valve. 
FIGURE 6 - 
PRESSURE PROTECTION VALVE LOCATIONS
PRESSURE 
PROTECTION 
VALVE 
LOCATIONS
BENDIX
® 
AD-IS
®
AIR DRYER 
GOVERNORS
ARE NON-
ADJUSTABLE
AND FEATURE A 
BREATHER VALVE 
IN THIS PORT
DO NOT ATTEMPT TO ADJUST OR 
SERVICE THE PRESSURE PROTECTION 
VALVES.  INCORRECT PRESSURE 
PROTECTION VALVE SETTINGS CAN 
RESULT IN AUTOMATIC APPLICATION 
OF VEHICLE SPRING BRAKES WITHOUT 
PRIOR WARNING.