Manuale UtenteSommarioOPERATOR’S MANUAL1RHINO®1To the Owner/Operator/Dealer2LOADER1TABLE OF CONTENTS3General Safety Instructions and Practices6Operator Safety Instructions and Practices8Equipment Operation Safety Instructions and Practices9Connecting or Disconnecting Implement Safety Instructions and Practices15Transporting Safety Instructions and Practices16Maintenance and Service Safety Instructions and Practices17Storage and Parking Safety Instructions and Practices20Concluding Safety Instructions and Practices20Decal Location211. 49696 1 LOGO Rhino, Left222. 51448 1 LOGO Rhino, Right223. 50286 2 MODEL 2412224. 52740 2 WARNING Oil Leaks225. 52203 1 WARNING Lock Valve in Transport226. 52204 1 INSTRUCT Loader Positions227. D469 1 WARNING Loader Safety228. D468 2 DANGER Crushing, Electrocution, Falling Hazard229. D471 1 WARNING Handling Bales2210. D470 1 DANGER Use ROPS, Seatbelt, Rear Ballast2211. 03200347 * REFLCTR SMV Sign2212. 00776031 1 _________ Canister, Operator’s Manual22Decal Description23Federal Laws and Regulations27SAFETY SECTION5INTRODUCTION SECTION29ASSEMBLY AND CONNECTING THE LOADER SECTION35Assembly Instructions36Proper Ballasting and Wheel Spacing38Assembly39Installing Mounting Brackets39Installing Loader39Installing Grease Fittings39Installing Bucket39Installing Bucket Level Indicator39Dismounting Loader and Mounting Loader to Tractor41Dismounting Loader411. Locate tractor and loader on firm level ground.412. Level the bucket and lower it to the ground. Engage the tractor brakes and shut off the tractor engine. Move the lift control lever back and forth several times to relieve pressure in the lift cylinders413. Loosen the 3/4 x 3-1/2 cap screws which clamp the hinges closed around the midmounting tubes. Remove cap screws, washers and lock nuts. Place washer onto cap screw, hold hinge open as wide as possible, then insert cap screw through the hole provid...414. Remove the rubber strap which secures the hoses to the loader front support bracket. Remove any tie straps which attach hoses to tractor or brackets.415. Start the tractor engine and release tractor brakes. Lower loader boom slightly as necessary to distribute the weight of the loader equally between the front mounting bracket and midmounting brackets. This can also be accomplished by using the boo...416. Move lift and bucket control levers back and forth several times to relieve pressure on the lift and bucket cylinders. Disconnect quick couplers between the loader and tractor. Hang hoses over the side frame for storage. If tractor is equipped wit...41Preparing Stored Loader for Mounting421. Slowly back the tractor up to the loader until hoses will reach from loader to tractor remote couplers. Engage the tractor brakes and shut off the tractor engine.422. Making sure quick couplers are clean, connect quick couplers between the tractor and loader. Match color coded bands when connecting couplers.423. Start the tractor engine and release tractor brakes. Operate the lift control valve to extend the lift cylinders as far as possible.424. Once the lift cylinders are fully extended, shut off the tractor engine and engage the tractor brakes. Move the loader control levers back and forth to relieve pressure in the cylinders, then disconnect the quick couplers.425. Start the tractor engine, release the tractor brakes, slowly drive the tractor up to loader421. Slowly drive the tractor up to the loader until hoses will reach from 1-lever auxiliary valve to tractor. Engage tractor brakes and shut off tractor engine.422. Reinstall valve support assembly into the valve support guide tube. Connect quick couplers by matching color coded bands.423. Start the tractor engine and release tractor brakes. Operate the lift control to extend the lift cylinders as far as possible.42Mounting Procedure431. Slowly drive the tractor up to loader until hoses will reach from the loader to the tractor. Engage the tractor brakes and shut off tractor engine.432. Connect quick couplers between tractor and loader, matching color coded bands.433. Start tractor engine and release tractor brakes. Slowly drive the tractor ahead while activating lift control lever to retract lift cylinders. Position tractor so hinges hook midmounting bracket tubes as loader side frame uprights rotate.434. Put the tractor in neutral. Retract the lift cylinders bringing the side frame channels up so front support bracket tube contacts front mounting bracket channel. Move the tractor ahead so front support bracket tube engages in front mounting bracke...435. Remove 3/4 x 3-1/2 cap screw with washer which blocked hinge open and remove elastic lock nut from extra threads on hinge carrier bolt. Clamp hinge of upright around the midmounting tube. Insert 3/4 x 3-1/2 cap screw down through upright and hinge...436. Hook the rubber strap from hoses to loader support bracket. Reinstall reusable tie straps.43OPERATION SECTION45RHINO 2412 LOADER46OPERATION INSTRUCTIONS461. Standard Equipment and Specifications47(A) Maximum Clearance at Full Height 149.5”47(B) Clearance with Bucket Dumped 117”47(C) Reach at Maximum Height 39.69”47(D) Maximum Dump Angle 50°47(E) Reach with Attachment on Ground 89.5”47(F) Attachment Rollback Angle 13°47(G) Digging Depth 4”47(H) Overall Height in Carry Position 80”472. Operator Requirements483. Tractor Requirements51Tractor Requirements and Capabilities513.1 ROPS and Seat Belt513.2 Tractor Lighting and SMV Emblem513.3 Tractor Ballast524. Getting On and Off the Tractor524.1 Boarding the Tractor534.2 Dismounting the Tractor535. Starting the Tractor546. Pre-Operation Inspection and Service556.1 Tractor Pre-Operation Inspection/Service566.2 Loader Pre-Operation Inspection and Service567. Driving the Tractor and Loader617.1 Driving the Tractor and Loader628. Operating the Tractor and Loader629. Operating the Loader68FILLING THE BUCKET68LIFTING THE LOAD70CARRYING THE LOAD70DUMPING THE BUCKET72LOWERING THE BUCKET72OPERATING WITH FLOAT CONTROL73LOADING FROM A BANK74PEELING AND SCRAPING76LOADING LOW TRUCKS OR SPREADERS FROM A PILE77BACKFILLING78Leave dirt in bucket. Dumping on each pass wastes time.79Leave dirt which drifts over side of bucket for final cleanup.80HANDLING LARGE HEAVY OBJECTS801. Using front end loaders for handling large heavy objects such as large round or rectangular bales, logs and oil drums is not recommended.802. Handling large heavy objects can be extremely dangerous due to:803. If you must perform above work, protect yourself by:809.1 Operating Bale Spear819.2 Shutting Down the Implement8210. Loader Storage8211. Transporting the Tractor and Implement8211.1 Transporting on Public Roadways8411.2 Hauling the Tractor and Implement8612. Troubleshooting Guide87Loader slow or will not lift Hydraulic oil too heavy. Change to proper oil.87and/or dump87Oil filter plugged. Clean or replace filter.87Hydraulic pump worn. Repair or replace pump.87Oil line restricted or leaking. Check all hoses and tubes for leaks,87damage or restrictions. Replace87damaged or restricted hoses or tube87oil lines.87Control valve does not shift Inspect, clean, repair or replace87properly. valve.87Air in hydraulic system. Cycle lift cylinders and bucket87cylinders several times to free87system of air.87Cylinder leaks internally. Replace seals.87Faulty relief valve (tractor). Clean and replace relief valve.87Loader chatters or Air leak in pump inlet line. Check, tighten or replace inlet line.87vibrates when raising87or lowering87Air in hydraulic system. Cycle lift and bucket cylinders.87Oil level too low. Add oil as required.87*Boom delay at start Air in system. Cycle lift cylinders and bucket87of self-level or unstable cylinders several times to free87self-level system of air.87*Loaded bucket dumps Unloading spool is leaking. Remove and inspect unloading87or uncurls when control spool for damage.87valve is in neutral87Control linkage binding. Inspect, adjust or repair linkage.87Cylinder seals bypassing oil. Repair or replace cylinders.87*Insufficient self-level Set screw is out of adjustment. Readjust set screw to achieve87proper flow split.87Spring on unloading spool Remove plug; replace unloading87is broken. spool spring.87Flow divider spool is stuck Remove flow divider spool and87towards adjustment pin side. inspect for damage.87PROBLEM POSSIBLE CAUSE REMEDY88*With bucket dumped, Dampening office in unloading Remove unloading spool and clean88boom is slow in starting spool is plugged. dampening orifice.88*Bucket does not move Set screw is screwed in all Readjust set screw to achieve88in self-level the way. proper flow split.88Dampening orifice in unloading Remove unloading spool and clean88spool is plugged. dampening orifice.88Ports A and B are plumbed Reverse hoses on ports A and B of88backwards. self-level valve.88*Bucket curls in self-level Ports C and D are plumbed Reverse hoses on ports C and D of88backwards. self-level valve.88*External leakage Damaged seals. Remove leaking component;88replace seals.88Excessive wear on bucket Bucket is riding on cutting edge Use boom “FLOAT” position or88cutting edge instead of wear runners. bucket level indicator to ensure88bucket rides on wear runners.88*Bucket dumps faster than Set screw is out of adjustment. Readjust set screw to achieve88boom raises. Too much proper flow split.88self-level Flow divider spool is stuck Remove flow divider spool and88towards port B. inspect for damage.88Flow divider spool is installed Remove spool and install with88wrong. internal orifice toward port B.88*External leakage Damaged flow divider plug Remove plug and replace damaged88o-ring. o-ring.88Damaged plunger plug o-ring. Remove plug and replace damaged88o-ring.88Damaged unloading spool plug Remove plug and replace damaged88o-ring. o-ring.88Damaged adjustment cap o-ring. Remove adjustment cap and replace88damaged o-ring.88Leakage around set screw. Remove adjustment cap and replace88damaged o-ring on set screw.88MAINTENANCE SECTION89Lubrication Schedule92Daily Maintenance931. Check fluid level of tractor hydraulic system before starting each day’s operation. If necessary, add hydraulic oil as recommended in your tractor operator’s manual.932. After every four hours of operation, lubricate all twelve grease fittings; one at each end of lift boom arms and one at rod and base ends of each lift and bucket cylinder.933. After every ten hours of operation, check all hardware and tighten where required.934. Replace hoses immediately if they are damaged by a cut or scrape, extruded at the fittings or leaking. Hydraulic oil leaks should be repaired promptly to avoid loss of oil and serious personal injury from escaping oil.93Storage931. Store loader with attachment securely attached.942. Place dust caps on hydraulic quick couplers.943. Do not remove attachment from stored loader.944. Do not allow children to play on or around loader.94Proper Torque for Fasteners95LOADER100RHINO98LIMITED WARRANTY981. LIMITED WARRANTIES981.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the ...981.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.981.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, ...981.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.982. REMEDIES AND PROCEDURES.982.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.982.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based982.03. Purchaser is responsible for returning the goods in question to the Dealer.982.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:98(a) Repair or replace the defective goods or part(s) or98(b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer.982.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for...983. LIMITATION OF LIABILITY.983.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.983.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.983.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLU...983.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.984. MISCELLANEOUS.984.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.984.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.984.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.984.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.98TO THE OWNER/OPERATOR/DEALER99RHINO®98Dimensioni: 4,08 MBPagine: 100Language: EnglishApri il manuale
