Sea Frost DC 5000 ユーザーズマニュアル

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33
DISCHARGING THE SYSTEM 
 
Before the connections or components can be disassembled, the refrigerant must be 
recovered with a reclaiming machine.  Connect a gauge set to the suction access port 
and slowly recover the refrigerant.  Keep the pressure under 20 psi.  Do not loosen any 
connections until the system holds 10 inches of vacuum for 10 minutes. 
 
To discharging an overcharged system; recover at the same 20 psi rate for a minute at 
a time between test operations.  Be sure the gauge hand wheel is off before starting the 
compressor. 
 
 
TROUBLESHOOTING 
 
The most common problems that can occur in a SEA FROST DC 5000 system are: 
1.  Low voltage which can cause premature motor brush wear and commutator 
damage. 
2.  Loss of refrigerant charge resulting from leaks. 
3.  Moisture or dirt plugging the valve. 
4.  Compressor malfunction due to loss of refrigerant charge. 
5.  High pressure cut out from loss of water flow. 
6.  High pressure cut out from over charging. 
 
 
STEP 1.  Gather information as to the nature of the problem before operating the 
system.  A leak often leaves a trace of oil.  Inspect fittings, components, and tubing for 
wear, corrosion, and chafe.  Do not operate the compressor until trouble is 
corrected.
 
 
High pressure cut-out is indicated when the compressor and indicator lamp turn off after 
starting a warm system, if the cooling water is not flowing.  Reset the high-pressure 
cutout switch.  If water flow is not at fault then discharge some refrigerant. (See 
Discharging the System)  The compressor should not be operated while discharging 
into a reclaiming machine.  This is a trial and error procedure until the compressor stays 
on.  Check the sight glass for proper charge.  Be sure the sight glass still clears.  Hold 
the receiver or liquid line from the condenser to the RFD, If the boat is in 80 degree F. 
water these parts should be warm but not hot to the touch, in a properly operating 
system.  
 
For further troubleshooting, attach purged gauges to access service ports or observe 
the temperature of the lines.  See pages 37-38 for operating pressure trends. 
 
      a)  If the icebox and SEA FROST plate is warm and pressure readings are below 50 
psi with the compressor off (in 50 degree F or higher ambient conditions), pressurize the 
system with R-134a and leak-check.