Giant Yogurt Maker GP8155-R Manual Do Utilizador

5

1

05410

Crankcase

1

2

06893

Oil Filler Plug Assy with Vent

1

3

05411

Rear Foot for Crankcase

2

4

05412

Front Foot for Crankcase

2

5

05413

Hexagon Socket Screw

4

6

05414

Hexagon Socket Screw

4

7

05381

Plug 3/8 for Oil Dipstick

1

8

05035

Oil Dipstick Assy

1

9

01009

O-Ring

1

10

05415

Plug M33*1.5

1

11

07102

O-Ring

1

12

06273

Plug G3/8

3

13

22929

Copper Washer

4

14

05036

Bearing Cover Closed

1

16

05037

O-Ring

1

17

05038

Hexagon Socket Screw M12

8

18

05039

Spring Ring

8

19

05124

Clip Ring

1

20

05416

Tapered Roller Bearing

1

21

05417

Tapered Roller Bearing

1

21A

05042

Fitting Disc

3

21B

05043

Fitting Disc

3

21C

05113

Fitting Disc

3

22

05418

Crankshaft For Turned Gear

1

23

05419

Fitting Key

1

24

05047

Conn-rod Assy

3

25

05048

Crosshead c/w Plunger

3

28

05049

Crosshead Pin

3

29

05051

Hexagon Screw

6

29A

07408

Hexagon Nut

2

29B

05420

Bracket 2 for Cooling Hose

2

29C

05421

Support Clamp

2

29D

05422

Bracket 1 for Cooling Hose

1

30

05052

Cover Plate

1

30A

07225-0100 Hexagon Screw

5

30B

13136

Grommet

5

30C

08280

Washer

9

30D

05050

Splash Cover

1

31

07623

Eye Bolt

4

32

05058

Radial Shaft Seal

3

33

05055

Seal Retainer

3

33A

05056

O-Ring

3

33B

05054

Clip Ring

3

33C

05059

Fitting Disc

3

34

05060

Oil Shield

3

36B

05280

Plunger Pipe

3

36C

05062

Tension Screw

3

36D

07665

Copper Washer

3

36E

06900

Centering Sleeve

3

38

05283

Seal Case

3

38A

13286

O-Ring

6

38B

05281

Support Ring

6

39

05275

Seal Sleeve

3

39A

05066

O-Ring

3

40

07723

Compact Ring

3

41

05276

Pressure Ring

3

42

05277

Sleeve

9

43

05278

Sleeve Support Ring

3

50A

13162

Centering Stud

2

50B

05075

Discharge Casing

1

51

05076

Suction Valve Assy.

3

51A

05077

Spring Tension Cap

3

51B

05078

Suction Valve Seat

3

51C

05079

Valve Plate

3

51D

07658

O-Ring

3

51E

05080

Valve Spring

3

51F

05081

Valve Spring Guide

3

52

05082

Discharge Valve Assy

3

52A

05077

Spring Tension Cap

3

52B

05084

Discharge Valve Seat

3

52C

05079

Valve Plate

3

52D

06258

O-Ring

6

52E

05080

Valve Spring

3

52F

05081

Valve Spring Guide

3

56

05085

Discharge Valve Adaptor

3

56A

06258

O-Ring

3

57

05086

Pressure Spring

3

57A

07210-0100 Pressure Spring

3

58

05087

Hexagon Socket Screw

12

59

07109

Plug G1/2

2

59A

06272

Copper Seal

2

60

06909

Plug G1 1/4

1

61

05088

Plug G3

1

62

05302

Plug G1/4

6

62A

06934

Copper Gasket

6

66

05423

Gear Cover

1

67

05424

Hexagon Screw

10

67A

07274

Washer

10

68

05425

Cylinder Pin

4

69

05426

Gear Wheel Set 

(2200 RPM=3.8)

1

7 0

07614

Fitting Key

1

7 2

05427

Hexagon Screw

1

73

05428

Shaft Seal Ring for Gear

1

74

05429

Roller Bearing

1

75

05430

Roller Bearing

1

75A

05431

Fitting Disc

1

76

05432

Gear Seal

2

77

05433

Flange c/w Gear

1

78

05025

Oil Cooler

1

79

07662

Mounting Aid for Valve

1

80

07544

Hexagon Socket Screw M8

1

81

05434

Hexagon Socket Screw

9

K1

05026

Cooling Vane Plate

1

K2

05027

Seal for Gear Cover

2

K3

05028

Gear Cover

1

K4

05029

Hexagon Hd Cntrsnk Screw

8

K5

07381

Hexagon Socket Screw

8

K6

08041

Washer

8

K7

05030

Connection for Oil Cooler

1

K8

06272

Copper Seal

6

K9

07109

Plug G1/2

2

K10

05120

Connecting Branch

3

K11

05032

U-Joint Connector c/w Nut

3

K12

05033

Tube for Cooler

2

K13

05402

Hose Clamp

4

K14

05435

Hose Guard

2

K15

05404

Hose Coupling Nut

1

K16

05436

Flat Gasket

4

45

05279

Seal Tension Spring

3

49

05072

Stud Bolt

8

49A

05073

Hexagon Nut

8

50

05074

Valve Casing

1

         

8

 7)  

 Be careful not to damage the seal

sleeve (39) and pressure ring (41).  Check the inner
diameter of the pressure ring for wear and if neces-
sary replace together with seals (40) and (42). Clean
all parts. New parts should be lightly coated with
silicon grease before installation. Insert the seal unit
(40, 41, 42 43) into the sleeve. Push the ceramic
plunger carefully through the seals from the crank-
case side. If necessary, the seals can be held tightly
using a suitable pipe support held on the other side of
the seal sleeve.

8)  Take out the seal case (38) from the valve casing
(50) and check o-rings (38A) (if necessary secure
two screwdrivers in the front o-ring groove to extract
seal casing  from valve casing). Coat seals with
silicon grease before installing.

 Mounting surfaces of the crankcase

and the valve casing must be clean and free of
damage. The components must lie exactly and
evenly on one another. The same exactness applies
for all centering positions in the crankcase, pres-
sure and valve casing.

9)  Coat the seal sleeve(39) lightly with anti-corrosive
grease (e.g. molycote no.Cu-7439) in its fitted area
towards the crankcase. Insert the seal sleeves in to
their crankcase fittings. Coat the threads of the
tension screw (36C)  lightly with thread glue and
insert it together with a new copper ring (36D)
through the ceramic pipe. Turn the pump by hand
until the plunger (25) rests against the plunger pipe.
Tighten the tension screw at 30 Ft-lbs.

 Thread glue must never come between

the plunger pipe (36B) and centering sleeve (36E).
Overtensioning of the plunger pipe by excessive
tightening of the tension screw and/or dirt or damage
on the mounting surfaces can lead to plunger pipe
breakage. Insert the seal tension spring (45) and o-
ring (39A) in to the seal sleeve (39).

10) Put seal cases (38) in the centering holes of the
valve casing, then push valve casing carefully on to
centering studs (50A). Tighten hexagon screws (49A)
evenly and crosswise at 266 Ft.-lbs.

 

  The torque tension on the screws (49A)

must be checked after 8-10 operating hours; the pump
must be at zero pressure.  Thereafter, the tension is
to be checked every 200 operating hours.