Giant Yogurt Maker GP8155-R Manual Do Utilizador

6

Item

Part #

Description

Qty.

38A

13286

O-Ring

6

39A

05066

O-Ring

6

40

07723

Seal Ring

3

42

05277

V-Sleeve

9

Item

Part #

Description

Qty.

32

05058

Radial Shaft Seal

3

33A

05056

O-Ring

3

Item

Part #

Description

Qty.

51B

05078

Inlet Valve Seat

1

51C

05079

Valve Plate

1

51D

07658

O-Ring

1

51E

05080

Valve Spring

1

51F

05081

Valve Spring Guide

1

56A

06258

O-Ring

3

Item

 Part #

Description

Qty.

52B

 05084

Discharge Valve Seat

1

52C

 05079

Valve Plate

1

5

2

D/56A 

 06258

O-Ring

2

52E

 05080

Valve Spring

1

52F

 05081

Valve Spring Guide

1

   17

05038

Hexagon Socket Screw

64 (87)

10mm Allen Wrench

   24

05047

Connecting Rod Hex. Hd. Socket Screw

37 (50)

8mm Allen Wrench

  33B 05054

Clip Ring

N/A

Industrial Snap Ring Pliers

  36C 05062

Tension Screw

30 (40)

16mm Socket

  49A 05073

Hexagon Nut (Manifold)

265 (360)

30mm Socket

 

51-52

05076-05082

Valve Assemblies

N/A

     

Valve Puller (p/n 07662) Included

w/pump

   58

05087

Hexagon Socket Screw

132 (180)

12mm Allen Wrench

  K5

07381

Hexagon Socket Screw

N/A

8mm Allen Wrench

 Pressure Drops, water leaks

V-sleeves leak

Replace V-sleeves, check surface of
plunger

 Pressure drops, pump gets loud

Discharge or suction valve leaks

Replace valve(s)

Steam formation (Cavitation)

Reduce suction height, reduce flow
resistance in inlet line, clean inlet
filter, lower water temperature.

 Irregular pressure

Worn Valves

Examine valves

O-ring on valves or inlet valve
adapter leaks

Examine O-rings, check valve
casing for unevenness on the
sealing surfaces

 Oil leaks at visible part of plunger

Gear sealing is leaking

Examine seals and running surface

of plunger

 Dirty, milk-colored or frothy oil

Water has mixed with oil

Replace oil immediately, find & fix
the cause

 Oil leakage on the crankshaft

Shaft seal ring leaks

Check seal and shaft

 Noise increases without the loss

Worn bearing

Dismantle gear, examine all parts,
replace worn parts, check oil level. If
service life was too short, check for
excess strain or whether lubrication
intervals were too long. Only
specified lubricants are to be used.

6)  Remove tension screw (36C) and take
seal sleeve (39) together with all mounted
parts out of the drive. Pull plunger pipe (36B)
out of the seal assembly and check for any
damage. Carefully, remove seal rings (40) and
sleeves (42) with a screwdriver.

4) Remove valve assembly (52) from discharge valve adapter (56) by gently twisting apart. The spring tension
cap (51A, 52A) is screwed together with the valve seat (51B or 52B). Screw off spring tension cap. Takeout
springs (51E, 52E) and valve plate (51C, 52C). Check sealing surfaces and O-rings (51D, 52D). Replace worn
parts. Coat threads of valve seat with silicon grease or molycote anti-seize Cu-7439 when reassembling.
Before refitting the valves, clean the sealing surfaces in the casing and check for any damage. Coat o-rings
(51D, 52D & 56A) with silicone grease to help with re-assembly. Replace valve assembly (51) and pressure
spring (57). Assemble valve assembly (52) to discharge valve adapter (56) by tapping together lightly with
rubber mallet. While replacing the valve assemblies use a rubber mallet to tap the top of the valve puller lightly.
This insures proper seating. Replace pressure spring (57A) and the discharge casing (50B). Tighten caps (58)
at 133 Ft-lbs; check torque tension after 8-10 operating hours.

5)  

Remove hexagon nuts (49A) and valve

casing together with seal case (38) from
crankcase (1). If necessary, carefully tap the
valve casing (50) past the centering stud (50A)
using a rubber hammer.
IMPORTANT!  If necessary, support the valve
casing by resting it on wooden blocks or by
using a pulley.

 1)    Remove socket head cap
 screws (58)

 2)   Lift discharge casing
(50B) up and away.

3)   Take out pressure springs
(57A).  Pull out assembled
valves (51 & 52) with valve puller.

7