Справочник Пользователя для Multiquip LS600P

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page 50 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) 
7.  Remove the three 3/8 – 16 x 3” bolts from the piston. 
Remove the front faceplate.
8.  Install two the 3/8’ 16x3” bolts back  into the piston – do 
not tighten. Use the two bolts as leverage to remove 
the rubber piston cup  and rear components.
9.  Obtain two 3/8 16x7” full thread studs  (these studs will 
be used to assist in assembly  alignment) insert the 
two studs into the piston adapter. Coat the concrete 
cylinder with grease.
10.  Install the “O” Ring around the oiler plate. Install the 
plate into the concrete cylinder utilizing the studs for 
alignment.
11.  Install the felt holder over the oiler plate. Install felt ring  
into felt holder.  Install the bronze ring.
12.  Using silicon sealant place a small bead of sealant 
material on the front of the rubber piston cup and the 
rear of the face plate. Install over alignment studs and 
into concrete cylinders.
13.  Insert one 3/8” 16x3” bolt into the open bolt hole, 
remove the alignment studs one at a time and install 
the remaining 3/8” 16x3” bolts.
Wear Plate And Cutting Ring Replacement
Due to the swinging motion of the 
nun-plate and the 
abrasive nature of concrete, it is normal for the cutting 
ring to wear on the side that shears through the concrete 
inside the hopper. 
If the wear ring and wear plate do not fully seat against each 
other the concrete slurry will pump into the hopper. This 
condition can be easily observed by the sudden change of 
the level of concrete inside the hopper during each stroke.
NOTICE
Felt ring must be saturated with 30 wt. oil prior to 
installation.
NOTICE
Before installing 3/8” bolts, coat the back of bolt heads 
with silicon sealant. Torque all three bolts equal at 55 ft. 
lbs. each.
1.  Remove the two hydraulic hoses connected to the 
remix motor. Plug the ports with fittings (not provided) 
to prevent hydraulic hose leakage.
2.  Remove the hopper discharge nipple and loosen sleeve 
seal. Inspect and replace if wear is excessive.
3.  Remove the two tie rod nuts and the four eyebolt nuts 
securing the hopper to the pump frame.
4.  Using an approved lifting device, remove the hopper 
using extreme care not to damage the hopper seal.
5.  Remove the four 1/2” 1-1/4” bolts that hold the shuttle  
tube to the nun-plate and remove shuttle tube. 
6.  Using two small pry bars remove the rubber energizer 
ring, steel insert ring and wear ring.
7.  Clean out all concrete build up in and around the nun-
plate area with a wire brush.
8.  Inspect the wear components for indications of wear. 
The wear plate has two wear surfaces.
Wear plate installation
1.  Install the two cylinder 
o-rings.
2.  Using silicon sealant, coat the circumference of the 
concrete cylinders, the back of the wear plate and 
around the five bolt holes. Next, install the wear plate 
and the five bolts. The bolts must all be equally snugged 
and tightened to 100 foot pounds each. 
Wear Ring installation
1.  Install the wear ring into the 
nun plate.
2.  Install the steel insert ring inside of the rubber energizer 
ring.
3.  Install the energizer ring assembly into the nun plate. 
4.  After installing the above mentioned components 
the machine can be reassembled by reversing steps 
1 through 5 of the Wear Plate and Cutting Ring 
Replacement Procedure.
NOTICE
The energizer ring and wear ring will normally have 
concrete contamination holding them in position. It will 
be required to chip some of the concrete loose to better 
expose the energizer ring.
MAIntEnAncE