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10
LOADING AND INSTALLATION
10.1 Calculating Heat Generation of programmable controller
 
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 INDEX
 
 
10.1  Calculating Heat Generation of programmable controller
The ambient temperature inside the panel storing the programmable controller must be 
suppressed to an ambient temperature of 55
 or less, which is specified for the 
programmable controller.
For the design of a heat releasing panel, it is necessary to know the average power 
consumption (heating value) of the devices and instruments stored inside.
Here the method of obtaining the average power consumption of the programmable 
controller system is described.
From the power consumption, calculate a rise in ambient temperature inside the panel.
The power consuming parts of the programmable controller are roughly classified into six 
blocks as shown below.
(1) Power consumption of power supply module
The power conversion efficiency of the power supply module is approx. 70 %, while 
30 % of the output power is consumed as heat. As a result, 3/7 of the output power is 
the power consumption.
Therefore the calculation formula is as follows.
I
5V
: Current consumption of logic 5 VDC circuit of each module
(2) Total power consumption for 5VDC logic circuits of all modules 
(including CPU module)
The power consumption of the 5 VDC output circuit section of the power supply 
module is the power consumption of each module (including the current consumption 
of the base unit).
W
5V
 = I
5V
5 (W)
The total of the power consumption values calculated for each block becomes the power 
consumption of the overall sequencer system.
From this overall power consumption (W), calculate the heating value and a rise in 
ambient temperature inside the panel.
The outline of the calculation formula for a rise in ambient temperature inside the panel is 
shown below.
W :  Power consumption of overall sequencer system (value obtained above)
A :  Surface area inside the panel
U :  When the ambient temperature inside the panel is uniformed by a fan........ 6
When air inside the panel is not circulated ................................................... 4
How to calculate average power consumption
W = W
PW
+W
5V
PW
=
3
7
×(I
5V
×5) (W)
W
=
C
T
UA
W