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Connecting Cables
Step 1.  Ground the generator chassis with the supplied 
14-Gauge wire, and attach it to the grounding stud. 
See Figure 3-7.
Step 2.  Ultrasound (J1) - This output connects the Ul-
trasound Output of the iQ 
Series generator to the 
transducer, through a coaxial cable. The electrical 
welding signal is transmitted through this cable.
Step 3.  Operational Control (J201) - This cable runs from 
J201 on the thruster to the generator's Thruster 
connector (J5). The generator provides controls 
for triggering the weld, operating the thruster’s 
pneumatic system, and providing 24 VDC oper-
ating voltage through this cable. The press driver 
card in the generator also provides monitoring for 
these functions.
Step 4.  Encoder (J11) (Optional) - The purpose of the 
encoder cable is to connect the distance encoder 
option to the generator's Encoder Port (J11). 
Step 5.  Ethernet Cable (J9) - Connects to the PC, LAN 
port.
Step 6.  RS-232 Cable (J10) - Connects to the PC, RS-232 
port.
Step 7.  Base/Abort Cable (J6) - Connects to the press 
base plate connector (J35) or an automation PLC.  
Step 8.  Connect the AC power cord to the IEC power 
inlet connector on the ultrasonic generator, and 
plug the other end into an approved AC outlet.
 
Power Cords
The AC line cords supplied with the standard generators 
are matched to the ultrasonic output power rating and the 
continent of specified use. See Table 3-IV. 
 
CAUTION
The power cord is equipped 
with a three-prong, ground-
ed-type plug for your safety. 
Whenever a two-slot recep-
tacle is encountered, we 
strongly recommend that it is replaced 
with a properly grounded three-lead 
receptacle.
Have a qualified electrician do the 
replacement in accordance with the 
National Electrical Code and local 
codes and ordinances. DO NOT cut 
off the power cord grounding prong or 
alter the plug in any way.
Continent of Use
Power Cord
Part Number
Power
North America
200 - 1110
240V, 15A
200 - 1541
240V, 10A
Continental Europe
200 - 1111
240V, 16A
200 - 1542
240 V, 10A
Table 3-IV  
Power Cords
Page 29
Dukane Manual Part No. 403-575-00
Section 3 - Installation