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GOLD
 CGi-4E Gas-Fired Water Boiler — Boiler Manual
30
Part Number 550-110-711/1108
Gas piping
5
Table 7  Pipe capacity for 0.60 specific gravity natural gas
Natural Gas:
1.  Refer to 
Table 7
for pipe length and diameter. Base
on rated boiler input (divide by 1,000 to obtain cubic 
feet per hour). 
Table 7
 is  only for gas with 
specific 
gravity 0.60, with a pressure drop through the 
gas piping of 0.30” w.c.
 
For additional gas pipe 
sizing information, refer to ANSI Z223.1 (or B149.1
or B149.2 for Canadian installations).
2.  Inlet pressure required at gas valve inlet:
•  Maximum: 13” w.c.
•  Minimum: 5” w.c.
•  Manifold gas pressure: 3.50” w.c. at high fire
(0.90” w.c. while in low fire at start-up)
3.  Install 100% lockup gas pressure regulator in supply
line 
if inlet pressure exceeds 13” w.c.
 Adjust for 
13” w.c. maximum.
Propane Gas:
1.  Contact gas supplier to size pipes, tanks and 100%
lockup gas pressure regulator.
2.  Adjust  propane  supply  regulator  provided  by  gas 
supplier for 13” w.c. maximum pressure.
3.  Inlet pressure required at gas valve inlet:
•  Maximum: 13” w.c.
•  Minimum: 11” w.c.
•  Manifold gas pressure: 10” w.c. at high fire
(3.50” w.c. while in low fire at start-up)
Connecting gas supply piping to boiler
1.  Remove jacket front panel and refer to 
Figure 26
 to pipe gas to boiler.
a. 
Install drip leg
 at inlet of gas connection to boiler. Where local 
utility requires drip leg to be extended to the floor, use appropri-
ate length of pipe between cap and tee.
b. 
Install ground joint union
 for servicing, when required.
c. 
Install manual shutoff valve
 in gas supply piping outside boiler 
jacket when required by local codes or utility requirements.
d. 
In Canada
 — When using manual main shutoff valve, it 
must be 
identified
 by the installer.
2. 
Support piping
 with hangers, not by boiler or its accessories.
3. 
Purge all air
 from gas supply piping.
4.  Before placing boiler in operation,
check boiler and its gas connection 
for leaks
.
a. 
Close manual main shutoff valve 
during any pressure testing at 
less than 13” w.c.
b. 
Disconnect boiler and gas valve from gas supply piping
 dur-
ing any pressure testing greater than 13” w.c.
 
Do not check for gas leaks with an open flame
 — 
use bubble test. Failure to use bubble test or check for 
gas  leaks  can  cause  severe  personal  injury,  death  or 
substantial property damage.
5. 
Use  pipe  dope  compatible  with  propane  gases. 
Apply  sparingly 
only to male threads of pipe joints so that pipe dope does not block gas 
flow.
 
Failure to apply pipe dope 
as detailed above can result 
in severe personal injury, death or substantial property 
damage.
Figure 26  Gas supply piping