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29

Repair Instructions

Run the cables through the opening in the crank-

case. Screw the earth cable in place. See figure 11.

Fit the cabling to the stop button.

Position the cable channel as outlined in figure 10. 

NOTE! Take care that the cable channel is posi-

tioned correctly under the ignition module so that 

the cables are not crushed.

Place the ignition module in position. See figure 13. 

Do not tighten the screws. 

Fig 12

Fig 13

Fit the flywheel onto the crankshaft pin. Turn the 

flywheel until the key fits into the key slot on the 

shaft. See figure 12.

Tighten the screw for the flywheel.

Insert the plastic air gap tool, at a thickness of 

0.3 +- 0.1 mm, between the lugs on the ignition 

module and flywheel. Turn the flywheel so that the 

magnets are positioned opposite the ignition mod-

ule. Tighten the screws, at a tightening torque of 

4.5- 6 Nm. Remove the plastic air gap tool. Fit the 

intake system as outlined in “7.14 Assembling the 

intake system”, the tank unit as outlined in “7.16 

tank unit”, and the air filter as outlined in “Assem-

bling the carburettor”.

Press the ignition lead into the holder on the parti-

tion wall.

Then fit: 

•  The air nozzle
•  The guide rail and press the cable in place
•  the spark plug hat by unscrewing the piston stop.
•  The starter, at a tightening torque of 2.5-3.5 Nm
•  The cylinder cover

Fig 11