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9
The following procedures are to be observed:
• Wear full eye protection and protective clothing;
•  Where electrolyte contacts the skin, wash it off 
immediately with water;
•  Where electrolyte contacts the eyes, flush 
thoroughly and immediately with water and seek 
medical attention; and
•  Spilled electrolyte is to be washed down with an 
acid neutralizing agent. A common practice is to 
use a solution of 1 pound (500 grams) bicarbonate 
of soda to 1 gallon (4 liters) of water. The bicar-
bonate of soda solution is to be added until the 
evidence of reaction (foaming) has ceased. The 
resulting liquid is to be flushed with water and the 
area dried.
  Lead-acid batteries present a risk of fire because 
they generate hydrogen gas. The 
following procedures are to be followed:
• DO NOT SMOKE when near the battery;
• DO NOT cause flame or spark in battery area; and
•  Discharge static electricity from body before touch-
ing the battery by first touching a grounded metal 
surface.
  Be sure the AUTO/OFF/MANUAL switch is set to 
the OFF position before connecting the battery 
cables. If the switch is set to AUTO or MANUAL, 
the generator can crank and start as soon as the 
battery cables are connected.
  Be sure the utility power supply is turned off 
and the 7.5A and 15A fuses are removed from 
the generator control panel, or sparking may 
occur at the battery posts as the cables are 
attached and cause an explosion.
2.1 BEFORE 
INITIAL 
START-UP
Before starting, complete the following:
1.  Set the generator’s main circuit breaker to its 
OFF (or OPEN) position.
2.  Set the generator's AUTO/OFF/MANUAL switch to 
the OFF position.
3.  Turn OFF the utility power supply to the transfer 
switch using the means provided (such as the 
utility main line circuit breaker).
4.  Turn OFF all loads connected to the transfer 
switch terminals T1 and T2.
5.  Check the engine crankcase oil level and, if neces-
sary, fill to the dipstick FULL mark with the rec-
ommended oil. Do not fill above the FULL mark.
6.  Check the fuel supply. Gaseous fuel lines must 
have been properly purged and leak tested in 
accordance with applicable fuel-gas codes. All 
fuel shutoff valves in the fuel supply lines must be 
open.
.
  Never operate the engine with the oil level 
below the “ADD” mark on the dipstick. Doing 
this could damage the engine.
2.2  
CHECK TRANSFER SWITCH 
OPERATION
Refer to the transfer switch owner’s manual for man-
ual operation procedures.
DANGER
  Do not attempt manual transfer switch opera-
tion until all power voltage supplies to the 
transfer switch have been positively turned off. 
Failure to turn off all power voltage supplies 
will result in extremely hazardous and possibly 
fatal electrical shock.
2.3 ELECTRICAL 
CHECKS
Complete electrical checks as follows:
1.  Set the generator's main circuit breaker to its 
OFF (or open) position.
2.  Set the generator's AUTO/OFF/MANUAL switch to 
the OFF position.
3.  Turn OFF all loads connected to the transfer 
switch terminals T1 and T2.
4.  Turn on the utility power supply to the transfer 
switch using the means provided (such as a utility 
main line circuit breaker).
DANGER
  The transfer switch is now electrically “hot.” 
Contact with “hot” parts will result in extremely 
hazardous and possibly fatal electrical shock. 
Proceed with caution.
5.  Use an accurate AC voltmeter to check utility 
power source voltage across transfer switch ter-
minals N1 and N2. Nominal line-to-line voltage 
should be 240 volts AC.
6.  Check utility power source voltage across termi-
nals N1 and the transfer switch neutral lug; then 
across terminal N2 and neutral. Nominal line-to-
neutral voltage should be 120 volts AC.
7.  When certain that utility supply voltage is compat-
ible with transfer switch and load circuit ratings, 
turn OFF the utility power supply to the transfer 
switch.
8.  On the generator panel, set the AUTO/OFF/
MANUAL switch to MANUAL. The engine should 
crank and start.
9.  Let the engine warm up for about five minutes to 
allow internal temperatures to stabilize. Then, set 
the generator’s main circuit breaker to its ON (or 
closed) position.
Section 2 — Post Installation Start-up and Adjustments
Air-cooled 11 kW Generators