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BRADFORD WHITE
Page 24
Copper Brute B4 Volume Water Heaters
Page 25
21.    Install the front access door on the heater.
22.    Turn all electrical power to the heater on.
4.3  HEAT EXCHANGER
4.3.1  Inspecting the Heat Exchanger
To check the scale buildup, periodically inspect 
the tube having the highest temperature as follows:
1.      Open the drain valve on the left side of the 
heater. 
2.      Remove the hex-head plug located on the right 
side of the heater under the in/out header (see 
Figure 34). Perform this inspection after 60 days 
of and after 120 days of operation. This will 
establish a regular inspection routine.
4.3.2  Cleaning the Heat Exchanger
An inspection and cleaning of the complete heat 
exchanger can only be done by removing it from the 
heater. 
1.      To remove the heat exchanger, refer to Section 
2.6.1.
 
Caution 
Black carbon soot buildup on a dirty heat exchanger 
can be ignited by a random spark or flame. To 
prevent this happening, dampen the soot deposits 
with a wet brush or fine water spray before servicing 
the heat exchanger.
2.      Remove the heat baffles and check for a light 
accumulation of soot or corrosion on the outside 
of the heat exchanger tubes. 
NOTE: While the heat exchanger is out of the 
heater, inspect the firewall refractory insulation blocks 
for cracks, wear, and breakage. Replace if necessary. 
3.      Use a wire brush to remove soot and loose scale 
from the heat exchanger. Do not use water or 
compressed air for cleaning. 
NOTE: Use only the correct carbide tipped 
reamers which are available from Bradford White.
4.      Ream the insides of the tubes (see Figure 35).
5.      Pull the reamer out frequently to remove lime 
powder and prevent the drill from binding in the 
tube.
6.      Install new gaskets. Do not reuse the old ones.
7.      Tighten the header bolts progressively, starting 
with the two center bolts. Maximum torque is 20 
inch pounds (27 Nm). Do not over-torque.
Figure 35.  Heat exchanger tube cleaning.
Notes:
1.    When pressure relief valve is used, it must be removed and the hole plugged, as shown.
2.    Remove the plug before reinstalling the heat exchanger.
City
Water
Supply
400-500 RPM
Drill Motor
Plug
Figure 34.  Scale inspection.