buell s1 lightning '97 Manual

 

4.

See 

 Remove retaining ring (5) next to coun-

tershaft 3rd gear (10). Slide countershaft 3rd gear (10)
off free end of shaft.

5.

At mainshaft, between mainshaft 1st gear (24) and main-
shaft 3rd gear (23), expand retaining ring (5) and move
next to mainshaft 1st gear along with thrust washer (6).
Move mainshaft 3rd gear as far as possible toward main-
shaft 1st gear (24). Expand retaining ring (5) at opposite
side of mainshaft 3rd gear and slide off end of shaft.
Remove mainshaft 3rd gear (23) and its split bearing (7).

6.

Slide thrust washer (6) off end of mainshaft. Expand
retaining ring (5), which is next to mainshaft 1st gear
(24), and slide off end of shaft.

7.

See 

4th gear (4). Place assembly on press with suitable metal
blocks under the support plate. Place a socket or man-
drel, smaller than inside diameter of bearing, and press
countershaft free of access cover. Slide mainshaft 1st
gear (24) off mainshaft.

8.

See 

 Remove beveled spacer (3) and coun-

tershaft 4th gear (4).

9.

Expand retaining ring (5) located next to countershaft 1st
gear (8). Remove retaining ring (5) and thrust washer (6).
Slide countershaft 1st gear off end of shaft. Remove split
bearing (7).

10. Remove thrust washer (6). Expand remaining retaining

ring (5) and slide off shaft. This completes disassembly
of countershaft.

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