buell s1 lightning '97 Manual

Page of 26
 
1-14
 
REMOVAL
1
 
WARNING
To avoid accidental start-up of vehicle and possible per-
sonal injury, disconnect the battery cables before pro-
ceeding. Always disconnect the negative cable first. If
the positive cable should contact ground with the nega-
tive cable installed, the resulting sparks may cause a bat-
tery explosion producing personal injury.
1
 
CAUTION 
See 
 Hold battery cable when loosening bat-
tery terminal hardware. Failure to hold cable will cause
battery damage. 
 
1.
Disconnect battery cables, negative cable first.
2.
Remove battery strap locknut using 7/16 in. flex socket
(SNAP-ON Part No. TMU141) and handle (SNAP-ON
Part No. TM62B).
 
NOTE
On California models, detach carbon canister from bracket
before removing battery.
 
3.
Remove battery from left side.
 
INSTALLATION
 
1.
Clean cable connectors and battery terminals using a
wire brush or sandpaper to remove any oxidation.
1
 
WARNING
Always connect positive battery cable first. If the positive
cable should contact ground with the negative cable
installed, the resulting sparks may cause a battery explo-
sion resulting in personal injury.
1
 
CAUTION
Connect cables to correct terminals of battery or serious
damage to motorcycle electrical system will occur.
 
2.
Connect positive cable to positive (+) battery terminal.
Then, after positive cable has been connected to positive
terminal, connect negative cable to negative (-) battery
terminal. 
1
 
CAUTION 
See 
 Hold battery cable when tightening bat-
tery terminal hardware. Failure to hold cable will cause
battery damage. 
 
3.
Tighten battery hardware to 30-40 
 
in-lbs
 
 (3.4-4.5 Nm).
4.
Apply light coat of petroleum jelly or corrosion-retardant
material to both terminals.
 
NOTE
On California models, attach carbon canister to bracket after
installing battery.
 
Figure 1-7. Battery
Figure 1-8. Checking Battery Terminals
Battery strap
Battery positive
terminal (metric)
Battery negative
terminal (metric)
5548
Locknut
Hold cable during 
removal/installation
Tighten to 30-40 in-lbs 
(3.4-4.5 Nm)
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