Utica Boilers UB90-200 Installationsanweisungen

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Inspect Venting & Air Intake System -  Operate boiler. 
Verify all vent/air intake connections are gas-tight and 
water-tight. Repair any leaks immediately.
Inspect Condensate Drain -  Verify all connections are 
watertight, and condensate flows freely. Repair any leaks 
immediately.
Inspect System Piping - Verify all connections are 
watertight. Repair any leaks immediately.
Test Ignition System Safety Shutoff 
1. 
Turn off manual gas shut off valve.
2. 
Set thermostat to call for heat.
3. 
Boiler begins normal sequence of operation.
4. 
After approximately 30 seconds (pre-purge and igniter 
warm-up period), lamp D illuminates, indicating gas 
valve is powered.
5. 
After 4 seconds, gas valve closes, lamp D goes out as 
integrated boiler control senses flame is not present.
6. 
To restart system, follow operating instructions. See 
“Startup” on page 29.
Test And Adjust High Limit Control
• At initial start up, with Economy Feature activated, 
control establishes 145°F target temperature.
• While burner is operating, adjust setting on high limit 
control below actual boiler water temperature. 
• Burner should go off while circulator continues to 
operate. 
• Raise limit setting above boiler water temperature and 
burner should re-ignite after pre-purge and igniter 
warm-up period. 
• Set high limit control to design temperature 
requirements of system. 
• Maximum high limit setting is 190°F. 
• Minimum high limit setting is 100°F. 
• After testing, restore Economy setting.  If heating 
demand is high, target will increase over time to satisfy 
heat load.
• See Manufacturer provided literature for specific 
features of high limit control.
Test Other Safety Controls
If boiler is equipped with low water cut off, manual reset 
high limit, or additional safety controls, test for operation 
as outlined by control manufacturer.  
Burner should be operating and should go off when controls 
are tested. 
When safety controls are restored, burner should re-ignite.
Set Thermostat Heat Anticipator (If Used) And Verify 
Thermostat Operation
• Set heat anticipator at 0.7 amps for single thermostat 
connected to yellow thermostat lead wires in furnished 
field wiring junction box. 
• For other wiring configurations, refer to instructions 
provided by thermostat manufacturer regarding 
adjustment of heat anticipator. 
• Cycle boiler with thermostat. 
• Raise thermostat to highest setting.
• Verify boiler goes through normal start up cycle. 
• Lower thermostat to lowest setting and verify boiler 
shuts off.
Measure Natural Gas Input Rate
Correct input rate is essential for proper and efficient 
operation of burner and boiler.
1. 
Determine elevation at installation site.
2. 
See “Boiler Ratings & Capacities” on page 4. to 
determine correct approximate input rate for local 
elevation.
3. 
Obtain yearly average heating value of local gas utility. 
At sea level elevation, approximately 1000 BTU per 
standard cubic foot.
4. 
Operate boiler for 5 minutes.
5. 
Turn off all other gas appliances, extinguishing standing 
pilots where applicable.
6. 
At gas meter, measure time in seconds required to use 
one cubic foot of gas.
7. 
Calculate “input rate”.  Refer to following formula:
Btuh Input Rate = 3600 x Heating Value From Step 3
  
Time In Seconds From Step 
6
8. 
Measured input rate should be within +0/-2% of 
input rating found in step 2. See “Adjustments And 
Checkout” on page 36.
14 - CHECKOUT PROCEDURE & ADJUSTMENTS