BenutzerhandbuchInhaltsverzeichnisEXTEN-A-KUT II1OPERATOR’S MANUAL1To the Owner/Operator/Dealer2DITCH AND BANK MOWER1Table Of Contents3Alamo Industrial Division is willing to provide6one (1) AEM Mower Safety Practices Video6General Safety Instructions and Practices8Operator Safety Instructions and Practices9Equipment Operation Safety Instructions and Practices13Maintenance and Service Safety Instructions and Practices19Transporting Safety Instructions and Practices22Storage and Parking Safety Instructions and Practices23Decal Location251. D389 1 DANGER Multi-Hazard262. 02962765 1 DANGER Multi-Hazard263. 02964509 1 DANGER Storage264. 02970611 2 LOGO Exten-A-Kut265. 02965093 1 INSTRUCT Proper Engine Operation266. 02965262 1 WARNING Hose Burst267. 1458392 2 REFLECT Red Reflector268. 1458393 2 REFLECT Yellow Reflector269. 999001 1 WARNING Tractor Rearing2610. D103 1 WARNING 540 RPM2611. 00757140 2 LOGO Alamo Industrial2612. 02958241 1 DANGER Multi-Hazard2613. NFS 1 SER PLT Serial Plate Number2614. D416 1 IMPORTANT Hydraulic System Service2615. 00757139 2 LOGO Alamo Industrial2616. 02925100 1 IMPORTANT Genuine Alamo Parts2617. 00753840 1 DANGER Wing Transport and Operation2618. D395 1 IMPORTANT Replace blades in pairs2619. 02962764 2 WARNING Pinch Points2620. 000678 1 INSTRUCT Grease Fitting Inside2621. 03200347 * REFLECT SMV Sign2622. 00776031 1 _________ Canister, Operator’s Manual2623. 02964566C 1 _________ EK II Operator’s Manual2624. 241730 1 _________ Canister Bracket2625. 10058000 3 _________ Bolt2626. 00024100 3 _________ Flatwasher2627. 02959924 3 _________ Locknut26SAFETY SECTION7Decal Description27Federal Laws and Regulations34INTRODUCTION SECTION79GENERAL ASSEMBLY84The tools you will need at the assembly site are as follows:851. Impact wrench or socket and ratchet set.852. Rubber mallet.853. Box-end, Allen, and adjustable wrenches.854. Alignment pins.855. Forklift or hydraulic floor jacks with rolling back boards.856. Small chain hoist or block-and-tackle.857. Multidirectional Levels.858. Hydraulic Filter Buggy or Cart.859. Safety shoes, safety glasses, and gloves. A hard hat should be worn by anyone working under any raised component.85RECOMMENDED TORQUE VALUE CHART85TRACTOR PREPARATION86MAINFRAME ATTACHMENT86HEAD ATTACHMENT88ATTACHMENT OF HYDRAULIC HOSES89a. Standard pipe (NPT or NPTF) thread fittings. This type requires a small amount of evenly-applied sealant.89b. Swivel fittings. This type does not require any sealant on the swivel end because it seals against an internal flare.89c. "O" Ring fittings. This type does not require any sealant on the "O" Ring end of the fitting.89Oil Reservoir is shipped filled with oil to the minimum level. When adding hydraulic oil proceed.914. Fill the Hydraulic Reservoir until the fluid is visible through the sight gauge. Figure Asm-B-0010 & Asm-B-0011.92ASSEMBLY SECTION831. Standard Equipment and Specifications95EK II952. OPERATOR REQUIREMENTS963. TRACTOR REQUIREMENTS97Tractor Requirements and Capabilities973.1 ROPS and Seat Belt973.2 Tractor Safety Devices973.3 Tractor Horsepower973.4 3-Point Hitch983.5 Front End Weight983.6 Power Take Off (PTO)984. GETTING ON AND OFF THE TRACTOR994.1 Boarding the Tractor994.2 Dismounting the Tractor1005. STARTING THE TRACTOR1016. CONNECTING THE MOWER TO THE TRACTOR1016.1 Connecting the Boom Mower1021. Make sure the tractor is equipped with the correct PTO shaft. Change shafts if needed.1022. Shorten or remove the tractor drawbar to avoid interference when raising and lowering the boom mower.1023. Board the tractor and start the engine. Position the tractor to the boom mower with the 3-point lift arms positioned between the respective set of A-frame lift lugs. NOTE: Set the 3-point lift control to “Position Control” so that the lift arm...1024. Turn off the tractor engine and dismount.1025. One lift arm at a time, align arm end hole between the set of A-frame lift lugs. Insert hitch pin through the lug and arm holes and insert retaining pin into hitch pin.1026. Walk around to opposite side and repeat procedure for remaining lift arm and hitch pin.1027. Extend or retract 3-point top link to align its end hole with the holes of the mower’s top link. Insert the top link hitch pin and insert retaining pin into hitch pin.1028. Adjust any lower link check chains, guide blocks, or sway blocks to prevent the mower from swaying side to side and possible contact with tractor rear tires.1027. SETTING THE MOWER1027.1 Setting Boom Mower Height1031. Park the tractor and boom mower on level ground.1032. Shut down the tractor and remove the key.1033. Level the boom mower from front to rear by extending or retracting the 3-point top link.1034. Level the mower side to side by manipulating one lower lift arm length. On most tractors, at least one of the lift arms is designed to allow for manipulation of its length. Shortening or extending will allow for deck leveling from side to side.1035. Securely block up the mower at this height.1038. DRIVELINE ATTACHMENT1038.1 Driveline Length Check1049. PRE-OPERATION INSPECTION AND SERVICE1059.1 Tractor Pre-Operation Inspection/Service1069.2 Mower Pre-Operation Inspection/Service1069.3 Cutting Component Inspection1129.4 Blade Bolt Inspection11410. DRIVING THE TRACTOR AND IMPLEMENT11510.1 Starting the Tractor11610.2 Brake and Differential Lock Setting11710.3 Driveline Angle Problems11710.4 Driving the Tractor and Boom11911. OPERATING THE BOOM UNIT AND ATTACHED HEAD12011.1 Foreign Debris Hazards/Overhead Obstructions12211.2 Operating Speed and Ground Speed12311.3 Shutting Down the Implement12512. TRANSPORTING THE TRACTOR AND IMPLEMENT12612.1 Transporting on Public Roadways12712.2 Hauling the Tractor and Implement12913. TROUBLESHOOTING GUIDE131Problem Possible Cause Remedy131Excessive Vibration Check for loose nuts on Tighten if loose.131blade holder and blades131Check to see if blades are Free blades so they swing131free swinging.131Check for even wear on each Weight Blades. Weight Should131blade tip. Were both blades Be within 1 oz. Always replace131changed at the same time? both blades.131Blade broken Replace blades, in sets.131Blade carrier bent Replace carrier131Blade hub not properly seated Remove hub, check tapered131on shaft. spline shaft, clean and replace.131New blade or bolts matched Replace blades or bolts in sets.131with worn blade or bolts.131Not Cutting Clean Blades dull. Sharpen or replace blades.131Carrier RPM too low. Use correct PTO speed and check131blade tip. Were both blades for correct speed changer ratio. See131specifications.131Cutter not level. See Cutting Height131Adjustment.131Ground speed too fast. Reduce ground speed by131shifting to a lower gear.131Blades locked back. Free blades.131Blades riding up due to Replace blade bolts.131blade bolt wear or loose bolts.131Streaking Conditions Conditions too wet for Allow grass to dry132cutting.before cutting. Slow132ground speed of132tractor but keep132engine running at full132PTO rpm. Cutting132lower may help.132Dull blades. Sharpen or replace132blades.132Height of cutter lower at See Cutting Height132rear or front. Instructions.132Blade Bolts Bolts not tightened. Tighten bolts to132350 ft.lbs.132Bolt hole elongated or Replace Bushing or132oversized. Blade Carrier.132Locknut worn out. Replace Locknut.132Blades Wears Too Fast Cutting in sandy conditions. Increase cutting height.132Cutting in rocky conditions. Increase cutting height.132OPERATION SECTION93GENERAL134LUBRICATION INFORMATION134LUBRICATION1341. Linkage Attachment 8 hours1342. Head Attachment Pin 8 hours1343. Boom Linkage Pin 8 hours1344. Tilt Cylinder Pivot 8 hours1345. Spindle Assembly 8 hours1346. Boom Sleeve 8 hours134MAINTENANCE SECTION133HYDRAULIC OIL, FILTERS, AND COMPONENTS135BLADE SERVICING136BLADE SHARPENING136BLADE REMOVAL137BLADE CARRIER REMOVAL137BLADE CARRIER INSTALLATION137STORAGE1381. Thoroughly clean the mower.1382. Lubricate the cutter as covered in Maintenance Section.1383. Tighten all bolts and pins to the recommended torque.1384. Check the mower for worn or damaged parts. Make replacements immediately.1385. Store the mower in a clean, dry place with the mower head resting on blocks.1386. Use spray touch-up enamel where necessary to prevent rust and maintain the appearance of the mower.138PROPER TORQUE FOR FASTENERS138Cylinder Rod Maintenance139Keep children away from danger all day, every day...141Equip tractors with rollover protection (ROPS) and keep all machinery guards in place...141Please work, drive, play and live each day with care and concern for your safety and that of your family and fellow citizens.141TO THE OWNER/OPERATOR/DEALER141ALAMO-INDUSTRIAL140LIMITED WARRANTY1401. LIMITED WARRANTIES1401.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser1401.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.1401.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, ...1401.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.1402. REMEDIES AND PROCEDURES.1402.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.1402.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based1402.03. Purchaser is responsible for returning the goods in question to the Dealer.1402.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:140(a) Repair or replace the defective goods or part(s) or140(b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer.1402.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for...1403. LIMITATION OF LIABILITY.1403.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.1403.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.1403.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLU...1403.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.1404. MISCELLANEOUS.1404.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.1404.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.1404.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.1404.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.140ALAMO INDUSTRIAL140Größe: 10,6 MBSeiten: 142Language: EnglishHandbuch öffnen
