Benutzerhandbuch für Champion pp-28

Inhaltsverzeichnis

• INTRODUCTION

  1
• GENERAL

  2
• INSTALLATION

  3
• Unpacking

  3
• Plumbing Connnections

  4
• Electrical Connections

  5
• Ventilation Connections

  5
• Chemical Connections

  6
• Dishtable Connections

  7
• Completing Installation

  7
• OPERATION

  8
• Inital Startup

  8
• Basic Operation

  9
• MAINTENANCE

  10
• Maintenance Schedule

  11
• Deliming

  12
• Lubrication

  12
• TROUBLESHOOTING

  13
• COMPONENTS

  16
• Electrical Service

  18
• Component Replacement

  25
• REPLACEMENT PARTS

  35
• ELECTRICAL SCHEMATICS

  91
• — Lubrication Points

  12
• — Fuse Blocks

  18
• — Motor Overload

  18
• — Wash Pump Timer

  19
• — Final Rinse Timer

  19
• — Dual Float Switch

  20
• — Tank Heat Thermostats

  21
• — Booster Thermostat Locations (Electric)

  21
• — Booster High Limit Thermostat (Electric)

  21
• — Vacuum Breaker

  25
• — Parker Valve Replacement

  26
• — Asco Valve Replacement

  28
• — Line Strainer

  29
• — Rear View High Limit

  30
• — Tank Element Placement

  30
• — Rear View of Electric Heating Element

  30
• — Booster High Limit

  31
• Typical 40˚ Rise Booster

  31
• — Typical 70˚ Rise Booster

  31
• — Pump Assembly Breakdown

  33
• — Door Switch and Magnet

  34
• — Panels

  36
• — Door Assemblies

  38
• — Cable Pulley Assembly

  40
• — Counterweight System

  42
• — Wash & Rinse Assemblies

  44
• — Track Assembly

  46
• Drain System

  48
• — Wash Tank Components (Electric Heat)

  50
• — Steam Coil Tank Heat

  52
• — Steam Coil (Low Pressure) Tank Heat

  54
• — Scrap Screens & Baskets

  56
• — Piping without Booster

  58
• — Piping with Steam Booster

  60
• — Steam Booster (Mounted under Tank)

  62
• — Side Mounted Steam Booster

  64
• — Low Pressure Steam Booster

  68
• — Electric Booster (Mounted under Tank)

  70
• — Electric Booster 70˚ Rise (Side Mounted)

  74
• Side Mounted Booster Cabinet

  76
• — Pump Assembly

  78
• — Machine Control Panel

  80
• — Machine Control Cabinet

  82
• — Booster Control Cabinet

  84
• — Vent Fan Control Cabinet (Optional)

  86
• — Racks

  88
• 310927 Panel, RH Perimeter

  1
• 310925 Panel Front Perimeter

  1
• 310929 Panel LH Perimeter

  1
• 100214 Screw 1/4-20 x 3/4 Truss Head

  4
• 100212 Screw 10-32 x 3/4 Truss Head

  1
• 106486 Washer Lock #10 split

  2
• 107033 Washer .028 x .437 x .047

  2
• 106481 Nut Acorn 10-32

  2
• 314190 Cover Reed Switch

  1
• 111025 Switch, Large Reed

  1
• 108954 Nut, Grip 6/32 w/Nylon Insert

  2
• Bracket, Perimeter Panel

  1
• Washer 1/4 x 5/8 x 1/16 SST

  4
• Nut, Plain 1/4-20 SST

  2
• Grip Nut 1/4-20 w/Nylon Insert

  2
• 307913 Door Assembly

  3
• 108966 Door Handle

  3
• 108022 Washer 8mm Plastic

  6
• 111026 Magnet SS

  3
• 314187 Cover Magnet

  3
• 108954 Nut Grip 6-32 w/Nylon Insert

  6
• 308133 Door Catch Assy

  3
• 105198 Spacer 1/2 x 9/32 x 3/4LG

  6
• 106026 Washer 1/4 x 5/8 x 1/16 SST

  12
• 107967 Nut Grip 1/4-20 w/Nylon Insert

  12
• 307910 U-Hook Lift Weld

  2
• 105286 Screw 1/4-20 X 1" Truss Head

  8
• 100073 Screw 1/4-20 x 1/2" Truss Head

  6
• 109674 Clip, Wire Rope

  3
• 109673 Thimble, Wire Rope

  3
• 102376 Washer 5/16 x 3/4 x 1/16

  4
• 100739 Bolt 5/16-18 x 3/4 Hex Head

  4
• 100142 Nut Grip 5/16-18

  5
• 109697 Sleeve Pulley

  1
• 109696 Wheel Pulley

  1
• 104002 Bolt 5/16-18 x 1-1/2"

  1
• 313538 Bracket, Pulley

  2
• 100141 Nut, Grip 1/4-20 SST

  2
• 317345 Bracket Door Catch

  1
• 317344 Hook, Door Catch

  1
• 202949 Rod, Door Catch (Not Shown)

  1
• 308133 Door Catch Weld (Not Shown)

  1
• 313537 Cover Counterweight

  2
• 308489 Stabilizer-Hold Down Grid RH

  1
• 106026 Washer 1/4 x 5/8 1/16 SST

  6
• 100141 Nut Grip 1/4-10 SST

  22
• 112318 Screw 1/4-20 x 1/2" Hex Washer Head

  16
• 108418 Plug 1/2" Plastic

  2
• 309664 Door Counterweight

  2
• 308488 Stabilizer-Hold Down Grid LH

  1
• 109674 Clip, Wire Rope

  2
• 109673 Thimble, Wire Rope

  2
• 109837 Retaining Screw

  1
• 110679 Bearing, Rinse Arm

  2
• 107336 Screw M4 x 12mm Pan Head

  12
• 109500 Nozzle 1/8 NPT

  6
• 106407 Washer Lock 3/8 Split

  6
• 110193 Nozzle top Rinse Arm

  6
• 108021 O-ring

  8
• 107328 Plug Wash Arm

  2
• 107337 Nut Plain M4

  12
• 107332 Nozzle Bottom

  6
• 109333 Threaded Ring NS

  1
• 109685 Retainer Ring

  1
• 109684 Bearing PP28 Wash Arm

  1
• 108442 Bolt M5 x 15mm Filister Head

  16
• 109503 Nozzle NS PPW

  4
• 108444 Nozzle Bottom

  4
• 108441 Nut Hex M5

  16
• 108447 Cap 1-1/4 Plastic

  4
• 108445 Cap Adapter

  4
• 108446 Nozzle Top

  4
• 109332 Spindle Wash Arm

  2
• 109331 Wash Arm Support

  2
• 109312 Standpipe Weld

  1
• 100740 Bolt 5/16-18 x 1" Hex Head

  4
• 100738 Bolt 1/40-20 x 1" Hex Head

  2
• 107967 Nut Grip 1/4-20 w/Nylon Insert

  2
• 109303 Gasket 1-5/16 ID x 3/4OD x 1/8TK

  1
• 109299 Final Rinse Pipe Weld

  1
• 313212 Bracket Standpipe

  1
• 112318 Screw 1/4-20 x 1/2 Hex Washer Head

  2
• 100141 Nut Grip 1/4-20 SST

  2
• 109304 Gasket 3"SQ 15/16ID x 1/8TK

  1
• 307348 Track PP-28 (Straight)

  2
• 307348 Track PP-28 (Corner-Rear Track)

  1
• 309638 Track PP-28 (Corner-Front Track)

  1
• 309621 Track PP-28 (Corner-Back track)

  1
• 309620 Support Rack, Track PP28C

  1
• 310064 Support Track-Rack, PP28C

  1
• 312670 Track, PP-28FF (Front Feed)

  2
• Screw 1/4 - 20 x 1" Truss Head

  4
• Spacer 1/2"

  4
• Nut, Grip 1/4-20 SST

  4
• Screw 1/4 - 20 x 1" Truss Head

  105299
• Nut, Grip 1/4-20 SST

  4
• 314185 Drain Assy, Twist Type

  1
• 313951 Strainer Suction

  1
• 111780 Hose Clamp Discharge

  4
• 202241 Hose 1-7/8" x 4"

  2
• 205233 Discharge Pipe

  1
• 317857 Hose Adapter Weldment

  1
• 106488 Elbow Street 2" x 90˚ BI

  1
• 109702 Hose Clamp Suction

  1
• 307884 Suction Flange Weld

  1
• 109513 Gasket Pump Suction

  1
• 112269 Nameplate Drain

  1
• 314185 Drain Assy Wash Twist Type

  1
• 111606 Drain Klein Gasket

  1
• 111607 O-ring Drain Klein

  1
• Nut Grip 1/4-20 SST

  1
• Washer 1/4 x 5/8 x 1/16 SST

  1
• Bolt 5/16-18 x 1" Hex Head

  4
• Washer 5-16 x 3/4 x 1/16 (Bottom)

  8
• Washer Lock 5/16 Split (Top)

  4
• Nut Plain 5/16-18

  4
• Bolt 5/16-18 x 3/4 Hex Head SST

  4
• Washer 5/16 x 3/4 x 1/16

  4
• Nut Grip 5/16-18

  4
• 107966 Nut Grip 10-32 w/Nylon Insert

  2
• 109682 Cover (Box) Moplenx

  1
• 100212 Screw 10-32 x 3/4 Truss Head

  2
• 110561 Thermostat, Hi-Limit

  1
• 109069 Thermostat w/Capillary

  1
• 107966 Nut Grip 10-32 w/Nylon Insert

  4
• 107967 Nut Grip 1/4-20 w/Nylon Insert

  4
• 100280 Transformer 250V 240/480:120/240

  1
• 201041 Washer 7/8 x 1-3/16 x 1/8

  3
• 100547 Locknut 1/2NPT SST Forged

  3
• 108417 Nut 1/2" Plastic

  2
• 109034 Washer 13/16 x 1-3/16 Fiber

  2
• 108418 Plug 1/2" Plastic

  2
• 111019 Dual Float Switch

  1
• 107589 Washer Lock 1/2" External

  1
• 104584 Nut Plain 1/2-13 Hex SST

  1
• Float Switch Gasket (Not Shown)

  1
• 108391 Thermometer 4'

  1
• 108345 Gasket 3 x 3 x 1/8"

  1
• 109751 Heater 10kW (208-220V, 380V)

  1
• Heater 10kW (230-240V)

  1
• Heater 10kW (460-480V)

  1
• Heater 10kW (575V)

  1
• 308949 Box Electric Stamped Flange

  1
• 109683 Flange Plastic

  1
• 112257 O-Ring

  1
• Nut Plain 5/16-18

  4
• Washer Lock 5/16 Split

  4
• Bolt 5/16-18 x 1" Hex Head

  4
• Washer Flat 5/16-18

  4
• Bolt 5/16-18 x 1" Hex Head

  4
• Washer 5/16 x 3/4 x 1/16

  8
• Nut Plain 5/16-18

  4
• Washer Lock 5/16 Split

  4
• 305137 Steam Coil LH

  1
• 305137 Steam Coil RH

  1
• 100740 Bolt 5/16-18 x 1" Hex Head

  4
• 102376 Washer 5/26 x 3/4 x 1/16

  8
• 112257 Oring

  1
• 103465 Bushing Red 3/4" x 1/2" BI

  2
• 102554 Union 3/4" NPT SST

  1
• 109887 Valve, 3/4" Steam

  1
• 111495 Nipple 3/4" x 6-1/4" BI

  1
• 105730 Elbow 3/4" x 90 BI

  1
• 111490 Nipple 3/4" x 7-1/4" BI

  1
• 105779 Union 3/4" NPT BI

  1
• 106485 Union Elbow 3/4" x 90 Female BI

  1
• 105803 Nipple Close 3/4"NPT BI

  1
• 100123 Cock Gauge 1/4"

  1
• 102402 Bush Red 1/2" x 1/4" BI

  1
• 105765 Tee 1" x 3/4" x 3/4" BI

  1
• 105847 Nipple Close 1" BI

  1
• 105773 Tee Red 1-1/4" x 1" x 1" BI

  1
• 105875 Nipple Close 1-1/4" x 3" BI

  1
• 100263 Strainer Line 1-1/4" BI w/Plug

  1
• 105757 Tee Red 3/4" x 1/2" x 1/2" BI

  1
• 105796 Nipple 1/2" x 7" BI

  1
• 102288 Elbow 1/2" x 90 BI

  1
• 105782 Nipple Close 1/2" BI

  4
• 111380 Trap Steam 1/2"

  1
• 105778 Union 1/2" NPT BI

  1
• 100547 Locknut 1/2NPT SST

  1
• 100705 Nipple Rtoe 1/2" x 2" SST

  1
• 100516 Elbow Street 1/2" x 90 SST

  1
• 102436 Elbow 1/2" x 90 SST

  1
• 106013 Washer Lock 5/16 Split

  4
• 100154 Nut Plain 5/16-18

  4
• 102554 Union 3/4" NPT SST

  2
• 100023 Elbow, Street /34" NPT x 90˚ SST

  1
• 106937 Nipple Rtoe 3/4" x 1-3/4" SST Full

  2
• 102443 Elbow 3/4 x 90 SST

  3
• 103325 Nipple Rtoe 3/4" x 2-1/2" SST

  1
• 100548 Locknut 3/4" NPT SST

  2
• 101517 Nipple 3/4" x 7" SST

  1
• 307404 Flange, Weldment

  1
• 105738 Elbow Red 3/4" x 90˚ BI

  1
• 105782 Nipple Close 1/2" BI

  4
• 102288 Elbow 1/2" x 90˚ BI

  2
• 105778 Union 1/2" NPT BI

  2
• 111380 Trap Steam 1/2"

  1
• 112322 Nipple 1/2" x 23" BI

  1
• 105796 Nipple 1/2" x 7" BI

  1
• 105705 Bush Red 1" x 3/4" BI

  1
• 105780 Union 1" NPT BI

  2
• 105847 Nipple Close 1" NPT BI

  2
• 110005 Valve, 1" Steam

  1
• 112742 Nipple 1" NPT x 18-1/2" BI

  1
• 105733 Elbow 1" x 90˚ BI

  2
• 111278 Nipple 1" x 14-1/2" BI

  1
• 105858 Nipple 1" x 5"

  1
• D5980-1 Steam Coil

  1
• 307360 Screen Weldment

  6
• 108966 Handle Door

  1
• 100779 Screw1/4-20 x 5/8 Truss Head (Not Shown)

  2
• 106482 Washer Lock 1/4" Split (Not Shown)

  2
• 308480 Weight Bucket Lid

  1
• 311378 Cover Weld Basket

  1
• 316275 Basket Weldment (Corner & Front Feed)

  1
• Basket Weldment

  1
• 102450 Elbow Street 1 x 90 Brass

  3
• 101248 Strainer Line 1" Bronze

  1
• 317740 Bracket Support Pipe

  1
• 101000 Nipple Close 1NPT Brass

  3
• 101026 Tee Red 1 x 1 1/2 Brass

  1
• 102388 Bush Red 1/2 x 1/4 Brass

  2
• 100123 Cock Gauge 1/4"

  1
• 100135 Pressure Gauge 0-60

  1
• 102764 Nipple 1" x 4" Brass

  1
• 102556 Vacuum Breaker 1"

  1
• 102762 Nipple 1" x 3-1/2" Brass

  1
• 102551 Union 1NPT Brass

  1
• 111438 Valve 1"

  1
• 102394 Bush Red 1 x 1/2 Brass

  1
• 110544 Cross 1NPT Brass

  1
• 102500 Plug 1/4NPT Brass

  1
• 102504 Plug 1/2NPT Brass Square Head

  1
• 100734 Bolt 1/4-20 x 1/2 Hex Head SST

  1
• 100585 Locknut

  1
• 109765 Overlay Pressure Gauge

  1
• 100141 Nut Grip 1/4-20 SST (Not Shown)

  1
• 108342 Elbow 1C x 90 Copper

  1
• 108296 Union 1C x 1MPT

  1
• 102532 Tee Red 1 x 1/2 x 1

  1
• 102504 Plug 1/2NPT Square Head

  2
• 309602 Bracket Support Pipe

  1
• 101000 Nipple Close 1NPT Brass

  4
• 102388 Bush Red 1/2 x 1/4 Brass

  1
• 100123 Cock Gauge 1/4

  1
• 100135 Pressure Gauge 0-60PSI

  1
• 109765 Overlay Pressure Gauge

  1
• 102551 Union 1NPT Brass

  1
• 102764 Nipple 1 x 4 Brass

  1
• 102540 Elbow Street 1 x 90 Brass

  2
• 102556 Vacuum Breaker 1"

  1
• 102762 Nipple 1 x 3-1/2

  1
• 111438 Valve 1" HW

  1
• 101026 Tee Red 1 x 1 x 1/2 Brass

  2
• 100585 Locknut

  1
• 100734 Bolt 1/4-20 x 1/2 Hex Head SST

  1
• 100141 Nut Grip 1/4-20 SST (Not Shown)

  1
• 110189 Booster K2 Spirec

  1
• 315596 Bracket Booster Support

  2
• 105725 Coupling, Reducing 1 x 3/4 BI

  1
• 105803 Nipple Close 3/4NPT BI

  3
• 105738 Elbow Reducing 3/4 x 1/2 x 90˚ BI

  1
• 105782 Nipple Close 1/2NPT BI

  9
• 105778 Union 1/2"NPT

  2
• 105796 Nipple 1/2 x 27 BI

  1
• 111380 Trap Steam 1/2"

  2
• 102288 Elbow 1/2 x 90˚ BI

  6
• 102451 Elbow Red 1 x 3/4 x 90˚

  2
• 101000 Nipple Close 1"NPT Brass

  5
• 102551 Union 1"NPT Brass

  1
• 102450 Elbow Street 1 x 90 Brass

  1
• 100135 Pressure Gauge 0-60 PSI

  1
• 105785 Nipple 1/2 x 2-1/2 BI

  1
• 10029 Valve Pressure Reducing 1"

  1
• 101248 Strainer Line 1" Bronze

  1
• 102505 Plug 3/4"NPT Brass

  1
• 102532 Tee Reducing 1 x 1/2 x 1 Brass

  1
• 102535 Tee Reducing 1 x 1 x 3/4 Brass

  1
• 105757 Tee Reducing 3/4 x 1/2 x 1/2 BI

  1
• 107211 Union Elbow 1 x 90 Female BI

  1
• 104649 Valve Relief 3/4"

  1
• 105847 Nipple Close 1"NPT BI

  3
• 110005 Valve 1" Asco

  1
• 107922 Thermostat Base & Cover

  1
• 109069 Thermostat w/Capillary

  1
• 100100 Screw 8-32 x 1/4 Round Head

  2
• 106460 Screw 6-32 x 1/4 Truss Head

  1
• 309498 Bracket Support Steam

  1
• 105850 Nipple 1/2 x 2" BI

  1
• 105773 Tee Reducing 1-1/4 x 1 x 1 BI

  1
• 105875 Nipple 1/2 x 2-1/2" BI

  1
• 100263 Strainer Line 1-1/4" BI

  1
• 105765 Tee Reducing 1 x 3/4 x 3/4 BI

  1
• 106485 Union Elbow 3/4 x 90 Female BI

  2
• 111490 Nipple 3/4 x 7-1/4 BI

  1
• 105730 Elbow 3/4 x 90 BI

  1
• 109887 Valve 3/4" Steam

  1
• 111495 Nipple 3/4 x 6-1/4 BI

  1
• 103465 Bushing, Red 3/4 x 1/2 BI

  2
• 102402 Bushing Reducing 1/2 x 1/4 BI

  1
• 100123 Cock Gauge 1/4"

  1
• 108296 Union 1C x 1MPT

  1
• 100204 Coupling 1NPT BI

  1
• 110189 Booster K2 Spirec

  1
• 315596 Bracket Booster Support

  2
• 100734 Bolt 1/4-20 x 1/2 Hex Head

  2
• 106026 Washer, Flat /14"

  2
• 100204 Coupling 1"NPT BI

  1
• 105847 Nipple Close 1"NPT BI

  3
• 107211 Union Elbow 1 x 90 Female BI

  1
• 110005 Valve 1" Asco

  1
• 105850 Nipple 1 x 2 BI

  1
• 100263 Strainer Line 1-1/4" BI

  1
• 105875 Nipple 1-1/4 x 3 BI

  1
• 105773 Tee Red 1-1/4" x 1 x 1 BI

  1
• 105765 Tee Red 1 x 3/4 x 3/4 BI

  1
• 103465 Bush Red 3/4 x 1/2 BI

  1
• 102402 Bush Red 1/2 x 1/4 BI

  1
• 100123 Cock Gauge 1/4

  1
• 105803 Nipple Close 3/4NPT BI

  2
• 106485 Union Elbow 3/4 x 90 Female BI

  2
• 105779 Union 3/4"NPT BI

  1
• 111490 Nipple 3/4 x 90 BI

  2
• 105730 Elbow 3/4 x 90 BI

  1
• 111495 Nipple 3/4 x 6-1/4 BI

  1
• 109887 Valve 3/4" Steam

  1
• 102451 Elbow Red 1 x 3/4 x 90 Brass

  2
• 101000 Nipple Close 1" NPT Brass

  5
• 102450 Elbow Street 1 x 90 Brass

  3
• 102551 Union 1NPT Brass

  1
• 100269 Valve Pressure Reducing 1" Water

  1
• 101248 Strainer Line 1" Brass

  1
• 105738 Elbow Red 3/4 x 1/2 x 90 Brass

  1
• 105782 Nipple Close 1/2NPT BI

  7
• 100147 Elbow Street 1/2 x 90 BI

  1
• 102288 Elbow 1/2 x 90 BI

  5
• 105778 Union 1/2 NPT BI

  2
• 111380 Trap Steam 1/2"NPT

  2
• 105757 Tee Red 3/4 x 1/2 x 1/2 BI

  1
• 105796 Nipple 1/2 x 7 BI

  1
• 109069 Thermostat w/Capillary

  1
• 102532 Tee Red 1 x 1/2 x 1 Brass

  1
• 104649 Valve Relief 3/4

  1
• 102535 Tee Red 1 x 1 x 3/4 Brass

  1
• 108296 Union 1C x 1MPT

  1
• 108342 Elbow 1C x 90 Copper

  1
• 203152 Tubing 1" x 10" Copper Type L

  1
• 109900 Tee Red 1C x 1/2 F x 1C Brass

  1
• 110189 Booster K2 Spirec

  2
• 315596 Bracket Booster Support

  4
• 105725 Coupling, Red 1" x 3/4" BI

  2
• 105803 Nipple Close 3/4" BI

  4
• 105738 Elbow, Red 3/4" x 1/2" x 90 BI

  2
• 105782 Nipple Close 1/2" BI

  8
• 105778 Union 1/2" BI

  2
• 105796 Nipple 1/2" x 7" BI

  1
• 111380 Trap Steam 1/2"

  2
• 102288 Elbow 1/2" x 90 BI

  2
• 102451 ELbow, Red 1" x 3/4" x 90 Brass

  4
• 101000 Nipple Close 1" Brass

  8
• 102551 Union 1"NPT Brass

  1
• 102450 Elbow, Street 1" x 90 Brass

  3
• 105779 Union 3/4"NPT BI

  1
• 100147 Elbow, Street 1/2" x 90 BI

  2
• 100269 Valve Pressure Red 1" Water

  1
• 101248 Strainer Line 1" Bronze

  1
• 102505 Plug 3/4"NPT Brass

  1
• 102532 Tee, Red 1" x 1/2" x 1" Brass

  2
• 102535 Tee, Red 1" x 1" x 3/4" Brass

  1
• 105757 Tee, Red 3/4" x 1/2" x 1/2" BI

  1
• 107211 Union Elbow 1" x 90 Female BI

  2
• 104649 Valve Relief 3/4"

  2
• 105847 Nipple Close 1"NPT BI

  6
• 110005 Valve 1" Steam

  2
• 107922 Thermostat Base & Cover

  2
• 109069 Thermostat w/Capillary

  2
• 100100 Screw 8-32 x 1/4" Round Head

  2
• 106460 Screw 6-32 x 1/4" Truss Head

  4
• 309498 Bracket, Piping Support

  2
• 105850 Nipple 1" x 2" BI

  1
• 105752 Tee 3/4"NPT BI

  1
• 105753 Tee 1"NPT BI

  1
• 106051 Strainer Line 2" BI w/Plug

  1
• 106732 Tee, Red 1" x 1" x 2" BI

  1
• 111280 Tee, Ree 2" x 1/2" x 2" BI

  1
• 106607 Nipple Close 2"NPT BI

  2
• 102402 Bushing, Red 1/2" x 1/4" BI

  1
• 100123 Cock Gauge 1/4"

  1
• 108423 Elbow, Street 3/4C x 90 Copper

  1
• 103465 Bushing, Red 3/4" x 1/2" BI

  2
• 102448 Elbow 1" x 90 Brass

  1
• 108296 Union 1C x 1MPT

  3
• 100204 Coupling 1NPT BI

  2
• 108576 Cover Booster No Cut Out

  1
• 107967 Nut, Grip 1/4-20 w/Nylon Insert

  7
• 106026 Washer, Flat 1/4"

  7
• 111334 Heater 9/12kW (208V, 240V, 380V) (After S/N 82569)

  3
• Heater 9kW (208V, 240V) (Prior to S/N 82568)

  3
• 111235 Heater 5/6.6kW (208V, 240V)

  1
• Heater 9kW (230V)

  3
• Heater 9kW (480V)

  3
• Heater 9kW (575V)

  3
• 111118 Cap 3/4" NPT Brass

  1
• 102470 Nipple 3/4 x 3 Brass

  1
• 102451 Elbow 1 x 3/4 x 90 Brass

  2
• 102551 Union 1NPT Brass

  1
• 102540 Elbow Street 1 x 90 Brass

  1
• 101000 Nipple Close 1NPT Brass

  5
• 111438 Valve 1" hw

  1
• 101026 Tee Reducing 1 x 1 x 1/2

  1
• 102767 Nipple 1 x 5 Brass

  1
• 100269 Valve Pressure Reducing 1"

  1
• 101248 Strainer Line 1" Bronze

  1
• 102388 Bushing Red 1/2 x 1/4 Brass

  1
• 100123 Cock Gauge 1/4

  1
• 100135 Pressure Gauge 0-60 PSI

  1
• 109765 Overlay Pressure Gauge

  1
• 100734 Bolt 1/4-20 x 12/ Hex Head

  4
• 108296 Union 1C x 1MPT

  1
• 203152 Tubing 1 x 10 Copper

  1
• 109069 Thermostat w/Capillary

  1
• 109900 Tee Red 1C x 1/2F x 1C Brass

  1
• 103217 Connector, Sealtite 1/2 x 90

  1
• 110930 Cover, Box

  1
• 106460 Screw 6/32 x 3/8 Round Head

  4
• 107966 Nut, Grip 10-32 w/Nylon Insert

  4
• 107033 Washer, Flat #10

  2
• 110929 Box, Thermostat

  1
• 110562 Thermostat, Hi Limit

  1
• 305407 Tank, Booster

  1
• 102505 Pipe Plug 3/4NPT Brass

  1
• 100184 Nipple Close 3/4NPT Brass

  1
• Seal, Electric Heater Flanged

  1
• Nut, Plain 1/4-20

  3
• Washer, Lock 1/4 Split

  3
• Nut, Plain 1/4-20

  3
• Washer, Lock 1/4 Split

  3
• 108576 Cover Booster No Cut Out

  2
• 111334 Heater 9kW (208V, 240V) (After S/N 82570)

  5
• Heater 9kW (208V-240V) (Prior to S/N 82569)

  5
• Heater 9kW (230V) (After S/N 82570)

  5
• Heater 9kW (380V)

  5
• Heater 9kW (415V)

  5
• Heater 9kW (480V)

  5
• Heater 9kW (575V)

  5
• 111118 Cap 3/4NPT Brass

  2
• 102505 Plug 3/4NPT Brass

  2
• 305407 Booster Assy

  2
• 100734 Bolt 1/4-20 x 1" Hex Head

  2
• 109682 Cover (Box) Moplenx

  1
• 109069 Thermostat w/Capillary

  3
• 100141 Nut, Grip 1/4-20

  2
• 314102 Dual Thermostat Box

  1
• 101248 Strainer Line 1" Bronze

  1
• 101000 Nipple Close 1NPT Brass

  5
• 100269 Valve Pressure Reducing 1"

  1
• 101026 Tee Red 1 x 1 x 1/2 Brass

  1
• 102388 Bush Red 1/2 x 1/4 Brass (Not Shown)

  1
• 100123 Cock Gauge 1/4

  1
• 100135 Pressure Gauge 0-60 PSI

  1
• 109765 Overlay Pressure Gauge

  1
• 111438 Valve 1" HW

  1
• 102450 Elbow Street 1 x 90 Brass

  2
• 102551 Union 1NPT Brass

  1
• 102451 Elbow Red 1 x 3/4 x 90 Brass

  2
• 102651 Nipple 3/4 x 2 Brass

  2
• 110562 Thermostat, Fixed Snap

  2
• 107966 Nut, Grip 10-32 w/Nylon Insert

  4
• 106460 Screw 7-32 x 3/8 Round Head

  4
• 110930 Cover, Booster Thermostat Box

  2
• 103217 CND Sealtite 90˚ 1/2"

  2
• 107966 Nut, Grip 10-32 w/Nylon Insert

  4
• 107033 Washer .028 x .437 x .047

  4
• 110929 Box Booster Thermostat

  2
• 100184 Nipple Close 3/4NPT Brass

  2
• 102444 Elbow Street 3/4 x 90

  2
• 109879 Fitting Compression 7/8OD x 3/4MPT Brass

  2
• 102525 Tee Red 3/4 x 1/2 x 3/4 Brass

  1
• 104682 Thermometer 1/2"NPT Stem

  1
• 108296 Union 1C x 1MPT

  1
• 108342 Elbow 1C x 90 Copper

  1
• 203152 Tubing 1 x 10 Copper

  1
• 109900 Tee Red 1C x 1/2F x 1C

  1
• Nut, Grip 1/4-20 w/Nylon Insert

  3
• Washer, Flat 1/4"

  3
• Bolt 1/4-20 x 1/2 Hex Head

  4
• Washer, Flat 1/4"

  4
• Nut, Grip 1/4-20 w/Nylon Insert

  4
• Seal, Electric Heater Flanged

  1
• Nut, Plain 1/4-20

  3
• Washer, Lock 1/4" Split

  3
• Nut, Plain 1/4-20

  3
• Washer, Lock 1/4 Split

  3
• 305626 Door Slide Access Panel

  1
• 108581 Caplug

  1
• 317571 Panel Weldment Front & End

  2
• 317570 Cover Development Booster

  1
• 100007 Screw 10-32 x 3/8 Truss Head

  14
• 107967 Nut Grip 1/4-20 w/Nylon Insert

  4
• 111410 Plug 1/8 Pipe

  2
• 111403 Volute 7.5HP PP28 (Prior to S/N 86693)

  1
• Volute 7.5HP PP28 (After S/N 86694)

  1
• 111189 Impeller Lock Screw

  1
• 111405 Sleeve Gasket PP28

  1
• 111379 Impeller Only (Prior to S/N 86693)

  1
• Impeller Only (After S/N 86694)

  1
• 110853 Seal & Seat

  1
• 109972 Gasket 7.5HP

  1
• 111404 Seal Housing 7.5HP

  1
• 111409 Bolt, Motor

  8
• 111408 Bolt, Volute

  8
• 111406 Sleeve PP28

  1
• 111191 Impeller Key

  1
• 111186 Motor 7.5HP MV/60/3

  1
• (S/N J1575)

  1
• Nipple Toe 3" x 2-1/2" (Not Shown)

  1
• Elbow Street 2" x 90 (Not Shown)

  1
• 108391 Thermometer (Wash)

  1
• —— Overlay

  1
• 101128 Pilot Light 120V Red

  1
• 900725 Kit*Pushbutton Green NO

  1
• 104574 Timer 0-5 Minute 120V

  1
• 108311 Circuit Breaker 3Amp

  1
• 106364 Pilot Light 120V Green

  1
• 107351 Switch, Toggle DPDT On/None/On

  1
• 107440 Thermometer 8ft Flanged (Rinse)

  1
• 112090 Overlay

  1
• 108370 Washer Lock

  2
• 112352 Timer Socket

  1
• 112374 Timer Omron

  1
• 100735 Bolt 1/4-20 Hex Head

  4
• Fuse Block (Control) (208V-240V) (Prior to S/N J1262)

  1
• Fuse Block (Control) (480V) (Prior to S/N J1262)

  1
• 107005 Fuse Block (Motor) (208V-240V) (Prior to S/N J1262)

  1
• 106402 Fuse Block (Motor) (480V) (Prior to S/N J1262)

  1
• 111823 Fuse ATDR-6 600V Time Delay (Control) (After S/N J1263)

  2
• Fuse ATMR-3 600V (Control) (480V) (Prior to S/N J1262)

  2
• 100927 Fuse TR-30 250V (Motor) (208V-240V) (Prior to S/N J1262)

  2
• 100929 Fuse ATMR-30 600V (Motor) (480V) (Prior to S/N J1262)

  2
• 109582 Contactor 25Amp (Pump Motor)

  1
• 111632 Starter Motor 18.0-25.0 (208V-240V) (After S/N J1264)

  1
• Overload Relay (208V-240V) (S/N Range 85020-J1263)

  1
• Overload Relay (208V-240V) (Prior to S/N 85019)

  1
• Overload Relay (380V, 415V, 575V) (After S/N 85256)

  1
• Starter Motor (480V) (After S/N J1264)

  1
• Overload Relay (480V) (S/N Range 85256-J1263)

  1
• 100095 Screw 10-32 x 3/8 Round Head

  4
• 111277 Transformer 120V:24V 50/60Hz

  1
• 111826 Contactor 60FLA 3P (Tank Heat) (After S/N J1424)

  1
• Contactor 50FLA 3 Pole (Tank Heat) (Prior to S/N J1423)

  1
• 111068 Relay 2PDT 10Amp 120V

  1
• 111067 Relay 2PDT 10Amp 24V

  1
• 111833 Terminal Block 185Amp 3 Pole 600V

  1
• 111036 Relay Socket

  2
• 103310 Wire Lug

  1
• 108607 Terminal Block 18PT

  1
• 111639 Contact Auxiliary (Not Shown) (After S/N 85021)

  1
• Contact Auxiliary (Not Shown) (Prior to S/N 85020)

  1
• 317923 Cover Control Cabinet

  1
• 100095 Screw 10-32 x 3/8 Hex Head

  2
• 108424 Fuse Block 600V/100Amp 40˚ Rise (208V-240V)

  1
• Fuse Block 600V/100Amp 70˚ Rise (208V-240V)

  2
• 180042 Fuse 100A 300V (208V) 40˚ & 70˚ Rise

  3
• Fuse 90A 250V (230V, 240V) 40˚ & 70˚ Rise

  3
• Fuse 60A 600V (380V, 415V) 40˚ & 70˚ Rise

  3
• Fuse 50A 600V (480V) 40˚ & 70˚ Rise

  3
• Fuse 35A 600V (575V) 40˚ Rise

  3
• Fuse 70A 250V (208V-240V) 70˚ Rise

  3
• Fuse 45A 600V (380V, 415V) 70˚ Rise

  3
• Fuse 35A 600V (480V) 70˚ Rise

  3
• Fuse 35A 600V (575V) 70˚ Rise

  6
• 103310 Wire Lug

  1
• 111833 Terminal Block 185Amp 3Pole

  1
• 111827 Contactor 60FLA 3P 40˚ Rise (After S/N 86361)

  2
• Contactor 60Amp 40˚ Rise (Prior to S/N 86360)

  1
• Contactor 50Amp 40˚ Rise (Prior to S/N 86360)

  1
• 100735 Bolt 1/4-20 x 5/8 Hex Head

  4
• 313620 Cover Control Cabinet

  1
• 100095 Screw 10-32 x 3/8 Round Head

  2
• 112351 Timer Omron

  1
• 112352 Timer Socket

  1
• 100735 Bolt 1/4-20 x 5/8 Hex Head

  4
• 111626 Starter Motor 1.6-2.4Amp (208V-240V) (After S/N J1323)

  1
• Overload Relay (208V-240V) (S/N Range 85020 - J1322)

  1
• Overload Relay (208V-240V) (Prior to S/N 85019)

  1
• Starter Motor 0.6-1.0Amp (480V) (After S/N J1323)

  1
• Overload Relay (480V, 575V) (S/N Range 85020 - J1322)

  1
• Overload Relay (480V, 575V) (Prior to S/N 85019)

  1
• 108122 Contactor 12Amp (All Voltages)

  1
• 8 100089 Fuse Block 250V 300Amp (Prior to S/N J1323)

  1
• Fuse Block (480V, 575V) (Prior to S/N J1323)

  1
• 9 106145 Fuse OT-6 250V (208V-240V) (Prior to S/N J1323)

  3
• Fuse ATMR-3 600V (480V, 575V) (Prior to S/N J1323)

  3
• 300960 Grid Hold Down PP28

  1