Benutzerhandbuch für Southbend sb1016

Inhaltsverzeichnis

• INTRODUCTION

  3
• OPERATION

  31
• About These Machines

  3
• Operation Overview

  31
• Foreword

  3
• Description of Controls & Components

  32
• Capabilities

  3
• Main Power Control

  32
• Features

  3
• Headstock Controls

  32
• Identification

  4
• Control Panel

  32
• Carriage Controls

  33
• SAFETY

  11
• Tailstock Controls

  34
• Understanding Risks of Machinery

  11
• Chuck & Faceplate Mounting

  35
• Basic Machine Safety

  11
• Removing Chuck or Faceplate

  35
• Additional Metal Lathe Safety

  13
• Mounting Chuck or Faceplate

  36
• PREPARATION

  14
• Installing and Adjusting Camlock Studs

  37
• Preparation Overview

  14
• 3-Jaw Chuck

  39
• Things You'll Need

  14
• Changing Jaws

  39
• Power Supply Requirements

  15
• Mounting Workpiece

  40
• Availability

  15
• 4-Jaw Chuck

  40
• Full-Load Current Rating

  15
• Mounting Workpiece

  40
• Circuit Information

  15
• Tailstock

  41
• Offsetting

  42
• Installing Tooling

  42
• Grounding Requirements

  16
• Aligning

  44
• Correcting Phase Polarity (Yaskawa Drive)

  16
• Faceplate

  46
• Unpacking

  18
• Mounting Workpiece with Clamps

  46
• Inventory

  18
• Mounting Workpiece Between Centers

  46
• Cleaning & Protecting

  19
• Centers

  47
• Location

  20
• Dead Centers

  47
• Physical Environment

  20
• Live Centers

  47
• Electrical Installation

  20
• Mounting Center in Spindle

  47
• Lighting

  20
• Removing Center from Spindle

  47
• Weight Load

  20
• Mounting Center in Tailstock

  48
• Space Allocation

  20
• Removing Center from Tailstock

  48
• Lifting & Moving

  21
• Steady Rest

  48
• Leveling & Mounting

  22
• Follow Rest

  49
• Leveling

  22
• Compound Slide

  49
• Bolting to Concrete Floors

  22
• 4-Way Tool Post

  50
• Assembly

  23
• Lubricating Lathe

  23
• Micrometer Stop

  51
• Adding Cutting Fluid

  23
• Manual Feed

  52
• Connecting to Power

  24
• Carriage Handwheel

  52
• Test Run

  25
• Compound Slide Handwheel

  52
• Spindle Break-In

  28
• Spindle Speed

  52
• Recommended Adjustments

  30
• Determining Spindle Speed

  52
• Setting Spindle Speed

  53
• Power Feed

  54
• ELECTRICAL

  91
• Power Feed Controls

  54
• Electrical Safety Instructions

  91
• Threading

  56
• Wiring Overview

  92
• Power Feed Lever

  56
• SB1016/36 Component Location Index

  93
• Half Nut Lever

  56
• SB1016/36 Electrical Box Wiring

  94
• Thread Dial & Chart Overview

  56
• SB1016/36 Electrical Box Wiring

  95
• Using Thread Dial and Chart

  57
• SB1016/36 Electrical Box

  96
• Understanding Thread & Feed Rate Chart

  59
• SB1016 220V Spindle Motor

  97
• Positioning Gearbox Levers

  59
• SB1036 440V Spindle Motor

  97
• Repositioning Change Gears

  60
• Cutting Fluid System

  61
• Oil Pump Motor & Pressure Sensor

  98
• ACCESSORIES

  62
• Oil Pump Motor & Pressure Sensor

  98
• MAINTENANCE

  64
• SB1016 220V Coolant Pump Wiring

  99
• Maintenance Schedule

  64
• SB1036 440V Coolant Pump Wiring

  99
• Cleaning

  64
• SB1016/36 Control Panel Wiring

  100
• Maintenance Chart

  65
• SB1016/36 Spindle Rotation Switch

  101
• Lubrication

  66
• SB1016/36 Power Connection

  101
• Headstock

  66
• SB1016/36 Additional Component Wiring

  102
• Quick Change Gearbox

  69
• PARTS

  103
• Apron

  70
• Headstock Controls

  103
• Lead Screw

  70
• Headstock Internal Gears

  105
• Ways & Slides

  70
• Headstock Transfer Gears

  107
• Unpainted & Machined Surfaces

  71
• Gearbox Gears

  109
• Ball Oilers

  71
• Gearbox Controls A

  111
• Change Gears

  72
• Gearbox Controls B

  112
• Cutting Fluid System

  73
• Apron Front

  114
• Hazards

  73
• Apron Rear

  115
• Adding Fluid

  73
• Compound Slide & Tool Post

  118
• Changing Cutting Fluid

  74
• Cross Slide & Saddle A

  119
• Cleaning Electrical Box

  75
• Cross Slide & Saddle B

  120
• Machine Storage

  76
• Bed & Shafts

  122
• SERVICE

  77
• End Gears

  124
• Backlash Adjustment

  77
• Motor & Lubrication

  125
• Compound Leadscrew

  77
• Cabinets & Panels

  127
• Cross Slide Leadscrew

  77
• Tailstock

  129
• Leadscrew End Play Adjustment

  78
• Thread Dial

  131
• Gib Adjustment

  78
• Micrometer Stop

  131
• Compound & Cross Slide Gibs

  78
• Steady Rest

  132
• Saddle Gibs

  79
• Follow Rest

  133
• Tailstock Gib

  80
• Brake System

  134
• Half Nut Adjustment

  80
• Electrical Cabinet & Control Panel

  135
• V-Belts

  81
• Accessories

  137
• Brake Inspection & Replacement

  82
• Front Machine Labels

  138
• Leadscrew Shear Pin Replacement

  85
• Rear Machine Labels

  139
• Gap Removal & Installation

  87
• WARRANTY & RETURNS

  141
• TROUBLESHOOTING

  88
• A. Steady Rest Assembly

  1
• B. D1-8 Camlock Stud Set

  1
• C. 15" Faceplate w/D1-8 Camlock Stud Set

  1
• D. 12" 3-Jaw Chuck w/OD Clamping Jaws

  1
• E. 14" 4-Jaw Chuck w/Combo Jaws

  1
• F. 4-Jaw Chuck Key

  1
• G. Follow Rest Assembly

  1
• H. Tool Box

  1
• I. 3-Jaw Chuck Key

  1
• J. Tool Post T-Wrench

  1
• K. Hex Wrench Set 1.5-10mm

  1
• L. Handwheel Handles

  2
• M. Solid Dead Center MT#5

  1
• N. Carbide-Tipped Dead Center MT#5

  1
• O. Spindle Sleeve MT#7-MT#5

  1
• P. Open End Wrench 10/12mm

  1
• Q. Open End Wrench 14/17mm

  1
• R. Open End Wrench 22/24mm

  1
• S. Combo Wrench 27mm

  1
• T. Phillips Screwdriver #2

  1
• U. Standard Screwdriver #2

  1
• W. Cast Iron Leveling Pads

  8
• Dead Blow Hammer

  1
• Chuck Cradle or Plywood 3⁄4" (to protect bed)

  1
• Chuck Key

  1
• Hex Wrench 6mm

  1
• Chuck Key

  1
• Chuck Cradle or Plywood 3⁄4" (to protect bed)

  1
• Chuck Key

  1
• Chuck Key

  1
• Chuck Cradle or Plywood 3⁄4" (to protect bed)

  1
• Hex Wrench 6mm

  1
• Wrench 28mm

  1
• Tool Post T-Wrench

  1
• Tool Post T-Wrench

  1
• Cutting Tool

  1
• Fine Ruler

  1
• Tailstock Center

  1
• Hex Wrench 8mm

  1
• 5-Gallon Waste Oil Bucket with Lid

  1
• Phillips Screwdriver #2

  1
• Standard Screwdriver #2

  1
• Funnel 8"

  1
• Hex Wrench 4mm

  1
• Wrench 17mm

  1
• Wrench 25mm

  1
• Wrench 1 1⁄2"

  1
• Gasket or Automotive Silicone Sealant

  1
• Wrench 17mm

  1
• Pump Oil Can w/Plastic or Rubber Cone Tip

  1
• Five Gallon Drain Buckets w/Lids

  2
• Phillips Screwdriver #2

  1
• Wrench 3⁄4"

  1
• Hex Wrench 3mm

  1
• Hex Wrench 6mm

  1
• Hex Wrench 4mm

  1
• Open End Wrench 36mm or 1 7⁄16"

  1
• Hex Wrench 3mm

  1
• Remove the three cap screws and end cover. Phillips Screwdriver #2

  1
• Standard Screwdriver #3

  1
• Loosen both retaining nut set screws shown Hex Wrench 4mm

  1
• Hex Wrench 6mm

  1
• Standard Screwdriver #3

  1
• Hex Wrench 3mm

  1
• Standard Screwdriver #3

  1
• Wrench 28mm

  1
• Phillips Screwdriver #2

  1
• Open End Wrench 24mm

  1
• Another Person

  1
• Hex Wrench 6mm

  1
• Hex Wrench 8mm

  1
• Needle-Nose Pliers

  1
• Basic Caliper

  1
• Safety Glasses

  1
• Respirator Rated for Brake Dust

  1
• Phillips Screwdriver #2

  1
• External Retaining Ring Pliers 90° #2

  1
• Magnet

  1
• Safety Glasses

  1
• Wrench 19mm

  1
• Box Cutter or Razor Blade

  1