Benutzerhandbuch für Southbend SB1055F 16" X 60" w/DRO

Inhaltsverzeichnis

• INTRODUCTION

  3
• Assembly

  25
• About This Machine

  3
• Lubricating Lathe

  25
• Foreword

  3
• Adding Coolant

  26
• Capabilities

  3
• Power Connection

  26
• Features

  3
• Test Run

  28
• General Identification

  4
• Spindle Break-In

  32
• Controls & Components

  5
• Recommended Adjustments

  32
• Master Power Switch

  5
• OPERATION

  33
• Two-Speed Motor Switch

  5
• Operation Overview

  33
• Spindle Speed Levers & Chart

  5
• Chuck & Faceplate Mounting

  34
• Feed Controls

  6
• Installation & Removal Devices

  34
• Control Panel

  6
• Chuck Installation

  35
• Quick-Change Gearbox Controls

  6
• Registration Marks

  36
• Carriage Controls

  7
• Chuck Removal

  36
• Tailstock Controls

  8
• Scroll Chuck Clamping

  37
• Foot Brake

  8
• 4-Jaw Chuck

  37
• SB1053 Machine Specifications

  9
• Mounting Workpiece

  37
• SB1054F Machine Specifications

  9
• Faceplate

  38
• SB1055F Machine Specifications

  9
• Tailstock

  39
• SAFETY

  13
• Positioning Tailstock

  39
• Understanding Risks of Machinery

  13
• Using Quill

  39
• Basic Machine Safety

  13
• Installing Tooling

  40
• Additional Metal Lathe Safety

  15
• Removing Tooling

  41
• Chuck Safety

  16
• Offsetting Tailstock

  41
• Aligning Tailstock to Spindle Centerline

  42
• PREPARATION

  17
• Centers

  43
• Preparation Overview

  17
• Dead Centers

  43
• Things You'll Need

  17
• Live Centers

  44
• Power Supply Requirements

  18
• Mounting Dead Center in Spindle

  44
• Availability

  18
• Removing Center from Spindle

  44
• Full-Load Current Rating

  18
• Mounting Center in Tailstock

  44
• Circuit Requirements

  18
• Removing Center from Tailstock

  45
• Grounding Requirements

  19
• Mounting Workpiece Between Centers

  45
• Unpacking

  20
• Steady Rest

  46
• Inventory

  20
• Follow Rest

  47
• Cleaning & Protecting

  21
• Carriage & Compound Rest Locks

  47
• Location

  22
• Compound Rest

  48
• Physical Environment

  22
• Four-Way Tool Post

  48
• Electrical Installation

  22
• Installing Tool

  48
• Lighting

  22
• Weight Load

  22
• Adjustable Feed Stop

  50
• Space Allocation

  22
• Micrometer Stop

  50
• Lifting & Moving

  23
• Manual Feed

  51
• Leveling & Mounting

  24
• Carriage Handwheel

  51
• Leveling

  24
• Cross Slide Handwheel

  51
• Bolting to Concrete Floors

  25
• Compound Rest Handwheel

  51
• Brake & Switch

  81
• Spindle Speed

  51
• Leadscrew Shear Pin Replacement

  82
• Determining Spindle Speed

  51
• Gap Insert Removal & Installation

  85
• Setting Spindle Speed

  52
• Gap Removal

  85
• Configuration Examples

  52
• Gap Installation

  85
• Power Feed

  53
• TROUBLESHOOTING

  86
• Power Feed Controls

  54
• Setting Feed Rate

  55
• ELECTRICAL

  89
• End Gears

  56
• Electrical Safety Instructions

  89
• Standard End Gear Configuration

  56
• Correcting Phase Polarity Wiring

  90
• Alternate Configuration

  57
• Wiring Overview

  91
• Threading Controls

  58
• Component Location Index

  92
• Setting Threading Controls

  58
• Electrical Box Wiring

  93
• Apron Controls

  59
• Electrical Box

  94
• Thread Dial

  59
• Spindle Motor

  95
• Thread Dial Chart

  60
• Coolant Pump Wiring

  95
• Chip Drawer

  61
• 2-Speed Motor Switch

  96
• Coolant System

  62
• Control Panel Wiring

  97
• Spindle ON/OFF Switches

  97
• ACCESSORIES

  63
• Power Connection

  98
• Accessories

  63
• Additional Component Wiring

  98
• MAINTENANCE

  65
• PARTS

  99
• Maintenance Schedule

  65
• Headstock

  99
• Cleaning & Protecting

  65
• Gearbox

  105
• Maintenance Chart

  66
• Apron

  109
• Lubrication

  67
• End Gears

  112
• Headstock

  67
• Spindle Motor Assembly

  113
• Quick-Change Gearbox

  68
• Saddle & Cross Slide

  115
• Apron

  68
• Compound Slide & Tool Post

  118
• One-Shot Oiler

  69
• Bed & Shafts

  119
• Leadscrew

  70
• Cabinet Stands & Panels

  121
• Ball Oilers & Oil Cup

  70
• Tailstock

  124
• End Gears

  71
• Thread Dial

  126
• Coolant System Service

  72
• Micrometer Stop

  126
• Hazards

  72
• Steady Rest

  127
• Adding Fluid

  73
• Follow Rest

  127
• Changing Coolant

  73
• Electrical

  128
• Machine Storage

  74
• Accessories

  129
• Backlash Adjustment

  75
• Front Machine Labels

  130
• Compound Rest

  75
• Rear & Side Machine Labels

  131
• Cross Slide

  76
• Leadscrew End Play Adjustment

  76
• Warranty

  132
• SERVICE

  77
• Gib Adjustment

  77
• Half Nut Adjustment

  78
• Feed Rod Clutch Adjustment

  79
• V-Belts

  80
• A. Steady Rest Assembly

  1
• B. 12" Faceplate w/D1-6 Camlock Stud Set

  1
• C. 3-Jaw Chuck Key

  1
• w/Combo Jaws

  1
• E. 4-Jaw Chuck Key (Clamped on Lathe)

  1
• F. Tool Post T-Wrench (Clamped on Lathe)

  1
• G. Follow Rest Assembly (Installed)

  1
• Tool Box

  1
• Open End Wrench 22/24mm

  1
• Open End Wrench 14/17mm

  1
• Open End Wrench 10/12mm

  1
• Phillips Screwdriver #2

  1
• Standard Screwdriver #2

  1
• Carbide-Tipped Dead Center MT#4

  1
• Dead Center MT#4

  1
• Tapered Spindle Sleeve MT#6-#4

  1
• Carriage Handwheel Handle

  1
• Cross Slide Handwheel Handle

  1
• Hex Wrench Set 1.5-10mm

  1
• Hex Wrench 10mm

  1
• Cast Iron Feet

  8
• SB1309 9" 3-Jaw Chuck (SB1053)

  1
• SB1310 10" 3-Jaw Chuck (SB1054F-55F)

  1
• Hex Wrench 6mm

  1
• Wrench 17mm

  1
• Hex Wrench 6mm

  1
• Wrench 17mm

  1
• Round Stock 2" x 6"

  2
• Precision Level

  1
• Tool Post T-Wrench

  1
• Wrench 14mm

  1
• Tool Post T-Wrench

  1
• Cutting Tool

  1
• Fine Ruler

  1
• Tailstock Center

  1
• Hex Wrench 8mm

  1
• Hex Wrench 6mm

  1
• Wrench 22mm

  1
• Wrench 5⁄8"

  1
• Catch Pan (8 Qt. Minimum)

  1
• Pump Oil Can w/Plastic or Rubber Cone Tip

  1
• Empty 5-Gallon Bucket w/Lid

  2
• Phillips Screwdriver #2

  1
• Wrench 3⁄4"

  1
• Hex Wrench 3mm

  1
• Hex Wrench 3mm

  1
• Hex Wrench 5mm

  1
• Hex Wrench 3mm

  1
• Hex Wrench 5mm

  1
• Wrench 24mm

  1
• Hex Wrench 3mm

  1
• Hex Wrench 2.5mm

  1
• Hex Wrench 3mm

  1
• Phillips Screwdriver #2

  1
• Open End Wrench 24mm

  1
• Phillips Screwdriver #2

  1
• Hex Wrench 6mm

  1
• External Retaining Ring Pliers #1

  1
• Magnet

  1
• Safety Glasses

  1
• Blow Gun w/Compressed Air

  1
• Hex Wrenches 6mm

  1
• Hex Wrench 8mm

  1
• Wrench 17mm

  1
• Dead Blow Hammer

  1