heatcraft-refrigeration-p h-im-fl1a User Manual

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Field Wiring
  WARNING:  All wiring must be done in accordance with  
     
        applicable codes and local ordinances.
The field wiring should enter the areas as provided on the unit. 
The wiring diagram for each unit is located on the inside of the 
electrical panel door. All field wiring should be done in a profes-
sional manner and in accordance with all governing codes. 
Before operating unit, double check all wiring connections, 
including the factory terminals. Factory connections can vibrate 
loose during shipment. 
 
  1. The nameplate on the unit is marked with the electrical  
    characteristic for wiring the unit. 
 
  2. Consult the wiring diagram in the unit cooler and in the  
 
    condensing unit for proper connections.  
   3. For air cooled condensers, due to multiple low amp motors,  
    we recommend using time delay fuse protection instead of  
    circuit breakers.
Check Out and Start Up 
 
After the installation has been completed, the following points 
should be covered before the system is placed in operation:  
  (a)  Check all electrical and refrigerant connections. Be 
   
sure they are all tight. 
  (b)  Check high and low pressure controls, pressure  
   
regulating valves, oil pressure safety controls, and all  
   
other safety controls, and adjust if necessary. 
  (c)  Check the room thermostat for normal operation  
   
and adjust. 
  (d)  Wiring diagrams, instruction bulletins, etc. attached  
   
to the condensing units should be read and filed for  
   
future reference.  
  (e)  All fan motors on air cooled condensers, evaporators,  
   
etc. should be checked for proper rotation. Fan motor  
   
mounts should be carefully checked for tightness and  
   
proper alignment.  
  (f)  Electric and hot gas evaporator fan motors should be    
   
temporarily wired for continuous operation until the room  
   
temperature has stabilized. 
  (g)  Observe system pressures during charging and initial  
   
operation. Do not add oil while the system is short of  
   
refrigerant unless oil level is dangerously low. 
  (h)  Continue charging until system has sufficient refrigerant  
   
for proper operation. Do not overcharge. Remember that  
   
bubbles in a sight glass may be caused by a restriction  
   
as well as a shortage of refrigerant. 
  (i)  Do not leave unit unattended until the system has  
   
reached normal operating conditions and the oil charge  
   
has been properly adjusted to maintain the oil level at the 
   
center of the sight glass. 
  CAUTION:  Extreme care must be taken in starting compressors 
 
  for the first time after system charging. At this time,  
 
  all of the oil and most of the refrigerant might be in  
 
  the compressor creating a condition which could  
 
  cause compressor damage due to slugging.  
 
  Activating the crankcase heater for 24 hours prior  
 
  to start-up is required. If no crankcase heater is  
 
  present, then directing a 500 watt heat lamp or  
 
  other safe heat source on the lower shell of the  
 
  compressor for approximately thirty minutes will be  
 
  beneficial in eliminating this condition which might  
 
  never reoccur.
 WARNING:  Scroll compressor is directional dependent. 
 
  If noisy, change phase of input wiring. 
Refrigerant Charging Instructions
  1. Install a liquid line drier in the refrigerant supply line  
    between the service gauge and the liquid service port  
    of the receiver. This extra drier will insure that all refrigerant  
    supplied to the system is clean and dry.
  2. When initially charging a system that is in a vacuum, liquid  
    refrigerant can be added directly into the receiver tank.
  3. Check serial data tag attached to the unit for refrigerant 
    capacity. System refrigerant capacity is 90% of receiver  
    capacity. Do not add more refrigerant than the data tag  
    indicates. Weigh the refrigerant drum before charging so  
    an accurate record can be kept of the weight of refrigerant  
    put in the system.
  4. Start the system and finish charging until the sight glass  
    indicates a full charge and the proper amount has been  
    weighed in. If the refrigerant must be added to the system   
    through the suction side of the compressor, charge in  
    vapor form only. Liquid charging must be done in the  
    high side only or with liquid metering devices to protect  
    the compressor.