Vortech Engineering Supercharger System 4NT020-010 User Manual
P/N: 4NT020-010
©2007 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
09JUN07 v1.1 NissanTitan(4NTv1.1)
©2007 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
09JUN07 v1.1 NissanTitan(4NTv1.1)
8
A.
DISCHARGE ASSEMBLY INSTALLATION:
1.
Cut a 2" piece off the long end of the sup-
plied Ø1.0" x 90° hose.
plied Ø1.0" x 90° hose.
2.
Attach the inlet of the bypass valve to the
bung on the charge cooler.
bung on the charge cooler.
3.
Trim the long leg of the supplied 90° hose
down to 5-1/2" long and attach to the dis-
charge of the bypass valve. (See Fig. 7-a.)
down to 5-1/2" long and attach to the dis-
charge of the bypass valve. (See Fig. 7-a.)
4.
Install the 1/2"NPT fittings into the charge
air cooler using thread sealant as shown.
(See Fig. 7-b.)
air cooler using thread sealant as shown.
(See Fig. 7-b.)
5.
Use the Ø2.75" x 3" long sleeve to con-
nect the inlet of the charge cooler to the
supercharger discharge.
nect the inlet of the charge cooler to the
supercharger discharge.
6.
Attach the 90° hose from the bypass
valve discharge to the bung on the super-
charger inlet elbow. Tighten the #16 hose
clamps on all bypass valve connections.
valve discharge to the bung on the super-
charger inlet elbow. Tighten the #16 hose
clamps on all bypass valve connections.
7.
Using the Ø2.75" x 2" long sleeve on the
discharge of the charge cooler, connect
the 90° discharge tube to the throttle body
with the Ø3.25" x Ø2.75" x 90° reducer
elbow.
discharge of the charge cooler, connect
the 90° discharge tube to the throttle body
with the Ø3.25" x Ø2.75" x 90° reducer
elbow.
8.
Position the discharge assembly so that
there is no contact with brake lines, inlet
duct or the hood and tighten the hose
clamps. (See Fig. 7-c.)
there is no contact with brake lines, inlet
duct or the hood and tighten the hose
clamps. (See Fig. 7-c.)
B.
SURGE TANK INSTALLATION:
1.
Install a 3/4" barb x 90° fitting in the bot-
tom of the supplied CAC surge tank.
Install a straight fitting in the topmost hole
of the plastic CAC surge tank. Using a 2"
length of Ø3/4" hose, connect the straight
fitting in the surge tank to the 90° fitting
installed into the top of the charge cooler.
tom of the supplied CAC surge tank.
Install a straight fitting in the topmost hole
of the plastic CAC surge tank. Using a 2"
length of Ø3/4" hose, connect the straight
fitting in the surge tank to the 90° fitting
installed into the top of the charge cooler.
2.
Secure the surge tank to the bracket on
the charge cooler using 1/4-20 x 1/2" long
bolts.
the charge cooler using 1/4-20 x 1/2" long
bolts.
C.
CHARGE AIR COOLER RADIATOR
INSTALLATION:
INSTALLATION:
1.
Install two 1/2"NPT x 90° brass fittings
into the CAC radiator as shown. (See
Fig. 7-d.)
into the CAC radiator as shown. (See
Fig. 7-d.)
2.
Using the supplied hardware, connect the
upper bracket to the driver’s side of the
CAC radiator.
upper bracket to the driver’s side of the
CAC radiator.
3.
Attach the lower bracket to the CAC radi-
ator as shown.
ator as shown.
7.
CHARGE AIR COOLER (CAC) ASSEMBLY INSTALLATION
Fig. 7-a
Fig. 7-b
Fig. 7-c
NOTE:
Make sure all CAC water hoses are routed
smoothly and have no kinks or sharp bends.
smoothly and have no kinks or sharp bends.