Horizon Fuel Cell Technologies Automobile Parts 180-1010 User Manual

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17
Installation 
Manual 
          
FASS FUEL SYSTEM 
 
STEP 4: 
Installing Fuel Line:    
Use the following photo to complete this step: 
 
 
      
      
 
    
Photo 4A 
 
 
       Photo 4B   
 
          Photo 4C 
 
 
 
 
 
1. 
Route fuel line from the suction port of the fuel tank to the port of the FASS 
System labeled with the letter “T”. Cut and attach to the push lock fitting. 
Remember to oil the fitting and fuel line before connecting. 
 
2. 
Route the fuel line from the return manifold to the port on the FASS System 
labeled with the letter “R”. Cut fuel line and insert the 3/8” x 1/2" (push lock x 
female flare) fitting. Remember to oil the fitting and fuel line. 
 
3. 
Connect the female flare to the male flared fitting marked with the letter “R”. 
Torque to proper specifications. 
 
4. 
Disconnect factory fuel line from inlet side of the P7100 Injection Pump and 
install the DIPF-1002, as seen in photo 4A & 4B. 
 
 
5. 
Install the PL-1003 3/8” x 3/8” (push lock x 90° female flare) fitting into the fuel 
line. Remember to use oil. 
 
6. 
Attach 3/8” x 3/8” (push lock x 90° female flare) fitting to the injection pump 
fitting. Torque to 18ft lbs. As seen in photo 4C.
 
 
7. 
Connect the remaining fuel line to the push lock fitting located in the port 
labeled “E” on the FASS System. Remember to use oil.  
 
8. 
The return line from the injectors must be “T” into the return line of the P7100 
injection pump.