Brother LK3-B484 Owner's Manual

Page of 262
1. NAMES OF MAJOR PARTS ..................................
1
2. MACHINE SPECIFICATIONS ................................
3
3. SEWING PATTERN TABLE ...................................
7
4. OPTIONAL PARTS .................................................
9
5. INSTALLATION ......................................................
11
5-1.
Table processing diagram .............................. 12
5-2.
Installing the control box ...............................
13
5-3.
Installing the motor ........................................
14
5-4.
Installing the oil pan .......................................
15
5-5.
Installing the machine head ..........................
16
5-6.
Installing the knee lifter plate
(Except-901) ....................................................
17
5-7.
Adjusting the knee lifter (Except-901) ...........
17
5-8.
Installing the belt ............................................
19
5-9.
Installing the bobbin winder .........................
20
5-10. Installing the belt cover .................................. 21
5-11. Connecting the cords .....................................
24
5-11-1. Ground wire connections ................. 25
5-11-2. Connecting the harness ...................
26
5-11-3. Edge trimmer box harness
connection ........................................
30
5-11-4. Connecting the power cord .............
33
5-11-5. Connecting the automatic presser
foot lifter harness (ZE-8580
or option) ........................................... 34
5-11-6. Connecting the standing pedal
harness (option) ...............................
35
5-12. Installing the cotton stand .............................. 36
5-13. Connecting the connecting rod .....................
37
5-14. Lubrication ......................................................
38
5-15. Test operation (Operating the treadle) .........
39
5-15-1. Turning on the power ......................
39
5-15-2. Operating the treadle .......................
42
5-16. Adjusting the treadle ......................................
46
6. PREPARATION BEFORE SEWING ........................
48
6-1.
Installing the needle .......................................
48
6-2.
Removing the bobbin case ............................
49
6-3.
Winding the lower thread ..............................
50
6-4.
Installing the bobbin case ..............................
52
6-5.
Threading the upper thread ..........................
53
6-6.
Adjusting the stitch length ............................
55
6-7.
Backtacking .....................................................
56
6-8.
Adjusting the edge knife height ..................... 58
6-9.
Using the thread wiper (ZE-8580-401, -901) .... 60
7. USING THE OPERATION PANEL .........................
61
7-1.
Part names and functions ..............................
61
7-2.
Pattern setting method ..................................
73
7-2-1.
Setting the sewing pattern ..............
73
7-2-2.
Setting the zigzag width ..................
81
7-2-3.
Setting the trimming margin base
line position ......................................
83
7-2-4.
Setting the zigzag stop position .....
91
7-3.
Setting the sewing speed ..............................
92
7-4.
Correction sewing ........................................... 99
7-5.
Using slow start (ZE-8580, -8570-A01 only) .... 100
7-6.
Setting start backtacking
(ZE-8580, -8570-A01 only) .............................. 101
7-7.
Setting end backtacking
(ZE-8580, -8570-A01 only) .............................. 113
7-8.
Setting fixed stitches/name label sewing
(ZE-8580, -8570-A01 only) .............................. 123
7-9.
Operation panel key locking method ............ 132
8. Using the lower thread counter .......................... 133
9. SEWING ................................................................. 136
9-1.
Sewing ............................................................ 137
9-2.
Under edge trimmer sewing ......................... 138
10. THREAD TENSION ................................................ 139
10-1. Adjusting the thread tension ......................... 139
10-2. Adjusting the presser foot pressure ............. 141
11. CLEANING ............................................................. 142
11-1. Daily cleaning procedures .............................. 143
11-2. Applying grease (every three months) ......... 145
12. REPLACING PARTS .............................................. 147
12-1. Fixed knife and movable knife
(ZE-8580 only) ................................................. 148
12-2. Edge knife ........................................................ 149
12-3. Gauge parts (presser foot, needle plate
and feed dog) .................................................. 153
12-4. Compression spring ....................................... 156
13. STANDARD ADJUSTMENTS ............................... 157
13-1. Adjusting the thread tension spring ............. 158
13-2. Adjusting the presser foot height ................. 160
13-3. Adjusting the feed dog height ....................... 161
13-4. Adjusting the feed dog angle ........................ 162
13-5. Adjusting the forward/back position of
the feed dog .................................................... 163
13-6. Adjusting the needle and feed
mechanism timing ......................................... 164
13-7. Adjusting the needle bar height ..................... 165
13-8. Needle and rotary hook timing ..................... 166
13-9. Hook stopper position .................................... 166
13-10. Adjusting the edge knife cutting pressure .... 170
13-11. Adjusting the synchronizer ............................ 171
13-12. Adjusting the rotary hook lubrication
amount ............................................................ 173
13-13. Adjusting the thread trailing length
after thread trimming (ZE-8580 only) ........... 175
13-14. Adjusting the position of the thread
trimming cam (ZE-8580 only) ........................ 179
13-15. Adjusting the tension of the lower thread
presser spring (ZE-8580 only) ....................... 183
13-16. Adjusting the thread wiper (ZE-8580 only) .. 184
13-17. Setting the DIP switches ................................ 185
13-18. Memory switch setting method ..................... 191
14. OPTIONAL PARTS ................................................. 208
14-1. Reflection pattern switch ............................... 208
14-2. Dial lock lever ................................................. 209
14-3. Thread guide F ................................................ 210
15. CHANGING THE BASE LINE FOR PATTERN SIDEWAYS
MOVEMENT FROM RIGHT EDGE TO CENTER OF PATTERN ... 211
16. TROUBLESHOOTING ........................................... 219
16-1. Machine head ................................................. 219
16-2. Operation panel ............................................... 222
16-3. List of error codes ........................................... 223
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