Bradford-White Corp BWCV User Manual

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Internet Version for Reference Only
 
Bradford White
Page 24
Copper Brute II
Page 25
Step 3: Press the three programming buttons to 
enter “ADJUST” mode (Figure 10). Press “Item” to 
select the programming item, and the arrow keys to 
adjust the setting. See section 6.2 Programming the 
Temperature Control if more programming instructions 
are needed.
Recommended settings for hydronic system with 
180°F / 83°C primary loop temperature:
Item                                      F°                         
MODE                                   2                          
2
BOIL TARGET                    180                       
83
BOIL MASS                           1                          
1
DIFF                                     20                        
10
DLY                                    5:00                      
5:00
F°                                         F°                        
°C
Step 4: See section 6.3.11 Limit Controls. Set 
both high limit controls at least 25°F / 14°C higher 
than the BOIL TARGET to allow for temperature rise 
across the heat exchanger.
6.2.4  Choosing the Mode for your 
Application
This section describes various applications and 
the recommended field wiring and Mode selections.
Water heater systems with Copper Brute II 
heater(s) and tank(s) will almost always use either 
mode 1 or mode 3. All other modes are for boiler 
applications. These modes are described in this 
manual for completeness, since they are accessible 
in the water heater control software.
Mode 1:    Heater operates using its own inlet 
and outlet sensors only, not relying 
on a remote thermostat, aquastat, 
or external sensor.
This setup is most commonly found in domestic 
hot water applications with a continuous run pump. 
This is not recommended for other applications.
The heater is shipped with a jumper between the 
“Com D” and “Ht D” terminals, which must remain 
in place to allow the unit to fire. The unit will fire 
whenever the outlet temperature cools below the target 
temperature.
Important Note: If the heater is pump-mounted 
at the factory, or if a field-supplied pump contractor 
is connected to the heater’s pump contactors (Pmp 
Pmp), the user must program the controller’s pump 
delay (DLY) setting to ON. When ON is selected, 
pump operation is continuous. The unit’s inlet and 
outlet sensors must be able to detect the temperature 
in the storage tank in order to control it. Without the 
tank water continuously running through the heater, 
the heater will have no way of knowing what the 
temperature in the tank is, and will not be able to 
respond to a change in tank temperature. Short cycling 
or lack of hot water may result if the pump does not 
run continuously.
Mechanical aquastat in a domestic hot 
water storage tank.
Remove the jumper from the “Com D” and 
“HtD” terminals and connect the aquastat’s leads to 
these terminals. This connection uses a standard, non-
powered mechanical aquastat. When the aquastat calls 
for heat, the heater’s temperature control will respond 
and start the heater pump (if equipped) and fire the 
heater.
If the heater is not a pump mounted model, a 
24VAC pump contactor may be connected to the 
“PMP” terminals to control a field installed pump. 
(If desired, the pump can run continuously, with the 
aquastat telling the heater when to fire.)
Program the temperature control to use “Mode 
1.” The AUTO/MAN switch must be in the AUTO 
position in this mode.
Mode 3:    Bradford White R2014800 sensor 
installed in the domestic hot water 
storage tank.
The heater ships with a jumper between the 
“Com D” and “Ht D” terminals. Verify this jumper is 
in place, and connect the sensor leads to the “S C2” 
and “SUP S” terminals. When the sensor detects a 
temperature below the target temperature, the control 
will respond and start the heater pump (if equipped) 
and fire the heater. 
If the heater is not a pump mounted model, a 
24VAC pump contactor may be connected to the 
“PMP” terminals to control a field installed pump. (If 
desired, the pump can run continuously).
Program the temperature control to use “Mode 
3.” The AUTO/MAN switch must be in the AUTO 
position in this mode.
Caution
If the tank temperature control is set too high, a 
potential for hot water scalding may exist.
Mode 2:    Primary secondary piping.
Install a “supply sensor” in the primary loop 
using the Bradford White part number R2014800 
sensor (included with every unit). Connect the sensor 
to the “S C2” and “SUP S” terminals. 
You must provide an indication of the system’s 
heat demand by removing the jumper across the 
“ComD” and “HtD” terminals on the field wiring 
panel and connecting a zone valve or zone pump end 
switch, thermostat, aquastat or other contact closure to 
these terminals. If the “ComD” and “HtD” terminals 
are left jumpered, the control will always see a heat 
demand and remain in “Dem” mode, with the boiler 
pump running continuously. See Section 5.2 for more 
information.
A secondary aquastat, such as for a separate heat 
exchanger for DHW, can be connected to the “Set D” 
and “Com D” terminals. A call for heat from these 
controls will start the boiler pump and cause the heater 
to fire.