User ManualTable of ContentsX-STREAM XE Instruction Manual1Introduction13Definitions13Terms used in this instruction manual14Symbols used on and inside the unit15Symbols used in this manual16Safety Instructions17Intended use statement17General safety notice / Residual risk17Authorized personnel18Disposal of batteries18Installing and connecting the unit19Operating and maintaining this unit19Chapter 1 Technical description251.1 Overview271.1.1 The front panel271.2 Configuration of gas lines291.2.1 Materials used291.2.2 Safety filter291.2.3 Gas inlets and outlets291.2.4 Tubing291.2.5 Infallible containments291.2.6 Optional components for gas lines301.2.7 Alternative configurations331.3 Interfaces341.3.1 Analog outputs341.3.2 Status relays341.3.3 Modbus Interface, Ethernet351.3.4 Serial Interface351.3.5 USB Interfaces351.3.6 Optional interfaces361.4 Comparison of the various X-STREAM analyzer models371.5 X-STREAM XEGC: ½ 19 inch table-top unit391.6 X-STREAM XEGP: 19 inch table-top or rackmount design411.7 X-STREAM XEF/XDF: Field housing with single or dual compartment431.7.1 Field housings for installation in hazardous areas (Ex-zones)471.8 X-STREAM XEFD: Cast aluminum flameproof housing48Chapter 2 Technical data532.1 Common technical data542.2 Model-specific technical data582.2.1 X-STREAM XEGC: ½ 19 inch tabletop unit582.2.2 X-STREAM XEGP: 19 inch tabletop and rack-mount models642.2.3 X-STREAM XEF/XDF: Single/Dual Compartment Field housing672.2.4 X-STREAM XEFD: Flameproof housing712.3 Information on Name Plate74Chapter 3 Measuring Principles753.1 Infrared Measurement (IR) Ultraviolet Measurement (UV)753.1.1 IntrinzX Technology753.1.2 NDIR Detector773.1.3 Technical Implementation783.2 Oxygen Measurement793.2.1 Paramagnetic Measurement793.2.2 Electrochemical Measurement (I)823.2.3 Special Hints843.3 Thermal Conductivity Measurement853.3.1 Principle of Operation853.3.2 Technical Implementation863.4 Measurement Specification87Chapter 4 Installation914.1 Scope of Supply914.2 Introduction924.3 Gas conditioning934.4 Electrical connections964.5 Analyzer specific instructions for installation974.5.1 X-STREAM XEGC, X-STREAM XEGP984.5.2 X-STREAM XEF, X-STREAM XDF1094.6 Notes On wiring signal inputs and outputs1214.6.1 Electrical shielding of cables1214.6.2 Wiring inductive loads1244.6.3 Driving high-current loads1244.6.4 Driving multiple loads125Chapter 5 Startup1275.1 Introduction1275.2 Symbols and typographical conventions1285.3 Front panel elements1295.3.1 Display1295.3.2 Status Line1295.3.3 Keys1305.4 Software1325.4.1 Access levels & codes1355.4.2 Special messages1365.5 Powering up1365.5.1 Boot sequence1365.5.2 Measurement display1365.6 Selecting the language1385.7 Checking the settings1395.7.1 Installed options1405.7.2 Configuring the display1415.7.3 Calibration setup1425.7.4 Setting the analog outputs1445.7.5 Setting concentration alarms1495.7.6 Backup the settings1505.8 Perform a calibration152Chapter 6 User interface and software menus1536.1 Symbols and typographical conventions1536.2 Menu System1546.2.1 Switching On1566.2.2 Control Menu1576.2.3 Setup Menu1736.2.4 Status Menu2606.2.5 Info Menu2746.2.6 Service Menu278Chapter 7 Maintenance and other procedures2797.1 Introduction2797.2 General Maintenance Information2807.3 Performing a Leak Test2827.4 Calibration Procedures2837.4.1 Preparing Calibrations2857.4.2 Manual Calibration2957.4.3 Advanced Calibration2987.4.4 Remote calibration3107.4.5 Unattended Automatic Calibration3147.4.6 Verifying a Calibration3177.4.8 Restoring a Calibration3187.4.7 Cancelling an Ongoing Calibration3187.5 Replacing the Electrochemical Sensor3197.5.1 General Hints on Handling the Sensor3227.5.2 Opening X-STREAM Analyzers3237.5.3 Locating the Sensor3257.5.4 Disassembling the Sensor Unit3267.5.5 Adjusting the Output Signal3277.5.6 Finalizing the Sensor Replacement3287.6 Cleaning the Instrument´s Outside3297.7 Save / Restore Configuration Data Sets3307.7.1 Local backup - Save3327.7.2 Local backup - Restore3337.7.3 Factory defaults - Restore3347.7.4 USB Backup - Save3357.7.5 USB backup - Restore3387.7.6 Undo restore3397.8 Handling log files3407.8.1 Configuring log files3407.8.2 Exporting log files3417.8.3 Log Files Content3437.9 Files on USB Memory Device3447.9.1 autorun.inf3447.9.2 xe_win_tools.zip3457.10 Web browser346Chapter 8 Troubleshooting3498.1 Abstract3498.2 Solving Problems Indicated by NAMUR Status Messages3508.2.1 Analyzer related NAMUR messages3518.2.2 Channel related messages (preceded by channel tag, e.g. CO2.1)3568.3 Solving Problems Not Indicated by Status Messages3608.4 Troubleshooting on Components3668.4.1 Opening X-STREAM Analyzers3688.4.2 Signal Connectors on XSP Board3708.4.3 Sample Pump: Replacement of Diaphragm3718.4.4 Paramagnetic Oxygen Cell for Standard Applications: Adjustment of Physical Zero3828.4.5 Thermal Conductivity Cell: Adjustment of Output Signal385Chapter 9 Modbus Functions3919.1 Abstract3919.1.1 Modbus TCP/IP3919.2 Supported Functions3929.3 List of Parameters and Registers - Sorted by Tag Name3929.4 List of Parameters and Registers - Sorted by Daniel Registers421Chapter 10 Service Information44710.1 Return of Material44710.2 Customer Service44810.3 Training448Chapter 11 Dismounting and Disposal44911.1 Dismounting and Diposal of the Analyzer449Appendix451A.1 Modbus Specification452A.2 EC Declaration of Conformity462A.3 CSA Certificate of Compliance464A.4 Block diagram471A.5 Water Vapor: Relationship of Dewpoint, Vol.-% and g/Nm³484A.6 Declaration of Decontamination485A.7 PLC Quick Reference486A.8 Assignment of Terminals and Sockets493A.8.1 Tabletop & Rack mount analyzers493A.8.2 Field Housings494Tables9Tab. 3-1: Standard paramagnetic sensor -cross interference by accompanying gases80Tab. 3-2: Solvent resistant paramagnetic sensor - approved solvents81Tab. 3-3: Solvent resistant paramagnetic sensor - medium affected materials81Tab. 3-4: Solvent resistant paramagnetic sensor -cross interference by accompanying gases81Tab. 3-5: Electrochemical oxygen measurement -cross interference by accompanying gases84Tab. 3-6: Examples of specific thermal conductivities85Tab. 3-7: Gas Components and Measuring Ranges, examples87Tab. 3-8: General Measurement Performance Specifications88Tab. 3-9: Special Performance Specifications for Gas Purity Measurements89Tab. 5-1: Analog output signals settings and operational modes147Tab. 6-1: Analog output failure modes213Tab. 7-1: Digital Inputs Priorities309Figures10Fig. 1-1: X-STREAM front panel (here the X-STREAM XEGP)27Fig. 1-2: Optional heated area32Fig. 1-3: Gas flow diagram: single channel or in series33Fig. 1-4: Serial Interface Marking35Fig. 1-5: X-STREAM XEGC - views40Fig. 1-6: X-STREAM XEGP - Details42Fig. 1-7: X-STREAM XEF / XDF- Front views44Fig. 1-8: X-STREAM XEF - right side and bottom view45Fig. 1-9: X-STREAM XEF - power supply and signal terminals46Fig. 1-10: X-STREAM XEFD - Front view49Fig. 1-11: X-STREAM XEFD - Bottom view50Fig. 1-12: X-STREAM XEFD - terminals51Fig. 2-1: X-STREAM XEGC - dimensions58Fig. 2-2: X-STREAM XEGC - connectors and Fuse58Fig. 2-3: X-STREAM XEGC - Rack mounting options59Fig. 2-4: UPS 01 tabletop power supply unit61Fig. 2-5: UPS 01 power supply unit for rack installation62Fig. 2-6: 10 A tabletop PSU63Fig. 2-7: X-STREAM XEGP - dimensions64Fig. 2-8: X-STREAM XEGP - Power supply and signal connections66Fig. 2-9: X-STREAM XEGP - Signal connections with screw-type terminal adapters (top view)66Fig. 2-10: X-STREAM XEF - dimensions67Fig. 2-11: X-STREAM XDF - dimensions68Fig. 2-12: X-STREAM XE Field housing - power supply terminals / fuse holders70Fig. 2-13: X-STREAM XE Field housing - signal terminals70Fig. 2-14: X-STREAM XEFD - dimensions71Fig. 2-15: X-STREAM XEFD - Power supply terminals / fuse holders73Fig. 2-16: X-STREAM XEFD - signal terminals73Fig. 2-17: Analyzer name plate (examples)74Fig. 3-1: IntrinzX signal forms76Fig. 3-2: Gas detector design principle77Fig. 3-3: Photometer assembly principle78Fig. 3-4: Paramagnetic oxygen sensor - assembly principle79Fig. 3-5: Electrochemical sensor - design principle82Fig. 3-6: Electrochemical sensor - assembly82Fig. 3-7: Electrochemical reaction of oxygen sensor83Fig. 3-8: Wheatstone Bridge85Fig. 3-9: TC cell, exterior view ,thermal isolation removed86Fig. 3-10: TC cell, sectional view86Fig. 4-1: X-STREAM XE Analyzers - scope of supply91Fig. 4-2: Labelling of gas connectors (example)94Fig. 4-3: Installation in bypass mode95Fig. 4-4: X-STREAM XEGC - table top version rear panel98Fig. 4-5: X-STREAM XEGP - table top version rear panel99Fig. 4-6: X-STREAM XEGP - Rear panel, model with terminal adapters and front side brackets for rack mounting100Fig. 4-7: Socket X1 - Analog & Digital Outputs 1-4101Fig. 4-8: Plug X2 - Modbus interface102Fig. 4-9: Configuration of XSTA terminal adapter103Fig. 4-10: Sockets X4.1 and X4.2 - Pin configuration104Fig. 4-11: Configuration of XSTD terminal adapter105Fig. 4-12: Plug X5 - analog inputs106Fig. 4-13: Configuration of XSTI terminal adapter107Fig. 4-14: 24 V DC in connector, pin configuration108Fig. 4-15: X-STREAM XEF - dimensions for installation109Fig. 4-16: X-STREAM XDF - dimensions for installation110Fig. 4-17: X-STREAM XE Field housing - arrangement of terminals, cable glands and gas connectors111Fig. 4-18: Terminal block X1 - analog signals and relay outputs 1-4114Fig. 4-19: Terminal block X1 - Modbus interface115Fig. 4-20: X-STREAM XEF - Ethernet connector116Fig. 4-21: Terminal blocks for digital inputs and outputs117Fig. 4-22: Terminal block X5 - Analog input signals118Fig. 4-23: Power supply connections119Fig. 4-24: Shielded signal cable, shielding connected at both ends.121Fig. 4-25: Shielded signal cable, shielding connected at one end.122Fig. 4-26: Signal cable with double shielding, shieldings connected at alternate ends.122Fig. 4-27: Shield connector terminal with cable123Fig. 4-28: Suppressor diode for inductive loads.124Fig. 4-29: Driving high-current loads124Fig. 4-30: Loads in series125Fig. 4-31: Loads in parallel125Fig. 5-1: X-STREAM XE front panel129Fig. 5-2: Arrangement of concentration thresholds149Fig. 6-1: X-STREAM XE Software menu structure154Fig. 6-2: Measurement display elements177Fig. 6-3: Usage of labels and tags183Fig. 6-4: Measurement display with labels and tags (example)245Fig. 6-5: USB file system structure250Fig. 7-1: Leak Testing with U-turn Manometer280Fig. 7-2: Calibration improvement by variable valve assignments286Fig. 7-3: Internal valves assignments288Fig. 7-4: Zero All Calibration Procedure Flow Diagram299Fig. 7-5: Span All Calibration Procedure Flow Diagram302Fig. 7-6: Zero&Span All Calibration Procedure Flow Diagram304Fig. 7-7: Digital Inputs - Initializing Calibrations310Fig. 7-8: Graphical Explanation of Interval Time Settings314Fig. 7-10: X-STREAM XEGC322Fig. 7-9: X-STREAM XEGP322Fig. 7-11: X-STREAM field housings - Interior views(shown without front doors)323Fig. 7-12: Location of the eO2 Sensor Unit324Fig. 7-13: Sensor Unit Design325Fig. 7-14: OXS Board, top view326Fig. 7-15: Locking device details327Fig. 7-16: Relations of supported data sets, and where to find further information330Fig. 7-17: USB file system structure337Fig. 7-18: Subdirectory for log files345Fig. 7-19: Example of log file346Fig. 7-20: USB file system structure347Fig. 7-21: Autorun.inf template347Fig. 7-22: Ethernet connectors349Fig. 7-23: Web browser logon screen350Fig. 7-24: Web browser measurements screen350Fig. 8-1: X-STREAM XEF, XDF and XEFD, opened with visible front panel364Fig. 8-2: X-STREAM XEGP372Fig. 8-3: X-STREAM XEGC372Fig. 8-4: X-STREAM field housings - Interior views(shown without front doors)373Fig. 8-5: XSP - Allocation of signal connectors374Size: 11.6 MBPages: 502Language: EnglishOpen manual