FMC Corporation - Talstar 80 User Manuals

Table of Contents

• Brief operating instructions

  2
• Table of contents

  5
• 1 Safety instructions

  7
  • 1.1 Designated use

    7
  • 1.2 Installation, commissioning and operation

    7
  • 1.3 Operational safety

    7
  • 1.4 Return

    8
  • 1.5 Notes on safety conventions and icons

    8
• 2 Identification

  9
  • 2.1 Device designation

    9
    • 2.1.1 Nameplate of the transmitter

      9
    • 2.1.2 Nameplate of the sensor

      10
    • 2.1.3 Nameplate for connections

      11
  • 2.2 Certificates and approvals

    12
  • 2.3 Registered trademarks

    12
• 3 Installation

  13
  • 3.1 Incoming acceptance, transport and storage

    13
    • 3.1.1 Incoming acceptance

      13
    • 3.1.2 Transport

      13
    • 3.1.3 Storage

      14
  • 3.2 Installation conditions

    14
    • 3.2.1 Dimensions

      14
    • 3.2.2 Mounting location

      14
      • System pressure

        15
    • 3.2.3 Orientation

      16
      • Orientation Promass A

        16
        • Vertical:

          16
        • Horizontal:

          16
      • Orientation Promass F, M, E, H, I, S, P

        16
        • Vertical:

          16
        • Horizontal (Promass F, M, E):

          16
        • Horizontal (Promass H, I, S, P):

          17
    • 3.2.4 Special installation instructions

      18
      • Promass F, E, H, S and P

        18
      • Promass I and P with Eccentric Tri-clamps

        18
      • Promass I and P with hygienic connections (mounting clamp with lining between clamp and instrument)

        19
    • 3.2.5 Heating

      20
    • 3.2.6 Thermal insulation

      21
    • 3.2.7 Inlet and outlet runs

      21
    • 3.2.8 Vibrations

      21
    • 3.2.9 Limiting flow

      21
  • 3.3 Installation instructions

    22
    • 3.3.1 Turning the transmitter housing

      22
      • Turning the aluminum field housing

        22
      • Turning the stainless steel field housing

        22
    • Transmitter: Installing the wall-mount housing

      23
      • Mounted directly on the wall

        23
      • Panel mounting

        24
      • Pipe mounting

        24
    • 3.3.3 Turning the local display

      25
  • 3.4 Post-installation check

    25
• 4 Wiring

  26
  • 4.1 PROFIBUS PA cable specifications

    26
    • 4.1.1 Cable type

      26
    • 4.1.2 Maximum overall cable length

      27
    • 4.1.3 Maximum spur length

      27
    • 4.1.4 Number of field devices

      27
    • 4.1.5 Bus termination

      27
    • 4.1.6 Further information

      27
  • 4.2 Shielding and grounding

    28
  • 4.3 Connecting the remote version

    29
    • 4.3.1 Connecting connecting cable for sensor/transmitter

      29
    • 4.3.2 Cable specification for connecting cable

      29
  • 4.4 Connecting the measuring unit

    30
    • 4.4.1 Terminal assignment

      30
    • 4.4.2 Transmitter connection

      30
    • 4.4.3 Fieldbus connector

      32
      • Shielding of the cable connection/T-box

        33
  • 4.5 Degree of protection

    34
  • 4.6 Post-connection check

    35
• 5 Operation

  36
  • 5.1 Quick operation guide

    36
  • 5.2 Local display

    37
    • 5.2.1 Display and operating elements

      37
    • 5.2.2 Icons

      38
  • 5.3 Brief operating instructions on the function matrix

    39
    • 5.3.1 General notes

      40
    • 5.3.2 Enabling the programming mode

      40
    • 5.3.3 Disabling the programming mode

      40
  • 5.4 Error messages

    40
    • 5.4.1 Type of error

      40
    • 5.4.2 Error message type

      41
  • 5.5 Operating options

    42
    • 5.5.1 FieldCare

      42
    • 5.5.2 Operating program "SIMATIC PDM" (Siemens)

      42
    • Operation: Device description files

      43
  • 5.6 PROFIBUS PA hardware settings

    44
    • 5.6.1 Hardware write protection

      44
    • 5.6.2 Configuring the device address

      45
      • Addressing via miniature switches

        45
• 6 Commissioning

  46
  • 6.1 Function check

    46
  • 6.2 Switching on the measuring device

    46
  • 6.3 Quick Setup

    47
    • 6.3.1 Quick Setup "Commissioning"

      47
  • 6.4 Commissioning the PROFIBUS PA interface

    48
  • 6.5 PROFIBUS PA system integration

    50
    • 6.5.1 Device master file (GSD file)

      50
      • Promass 80 GSD file (manufacturer-specific GSD file, complete device functionality)

        50
        • GSD file with standard or extended format

          50
        • Name of the Promass 80 GSD file

          50
        • How to acquire

          50
        • Contents of the download file from the Internet and the CD-ROM:

          50
      • PROFIBUS Profile GSD file:

        51
        • Name of the PROFIBUS Profile GSD file

          51
        • Source

          51
    • 6.5.2 Selecting the GSD file in the measuring device

      52
      • Example

        52
    • 6.5.3 imum number of writes

      52
  • 6.6 Cyclic data transmission PROFIBUS PA

    53
    • 6.6.1 Block model

      53
    • 6.6.2 Modules for cyclic data transmission

      53
    • 6.6.3 Description of the modules

      54
      • AI module (Analog Input)

        54
        • Input data

          54
        • Assignment of the measured variables to the AI module

          55
          • Possible settings

            55
          • Factory setting:

            55
      • Example:

        55
      • TOTAL module

        56
        • Input data

          56
        • Assignment of the measured variables to the TOTAL module

          56
          • Possible settings

            56
          • Factory setting

            56
      • Example:

        56
      • SETTOT_TOTAL module

        57
        • SETTOT function

          57
        • TOTAL function

          57
        • Data structure of the SETTOT_TOTAL module combination

          57
      • SETTOT_MODETOT_TOTAL module

        57
        • SETTOT function

          57
        • MODETOT function

          57
        • TOTAL function

          58
        • Data structure of the SETTOT_MODETOT_TOTAL module combination

          58
        • Example of using the SETTOT_MODETOT_TOTAL module

          58
      • DISPLAY_VALUE module

        58
        • Output data

          58
        • Status

          58
      • CONTROL_BLOCK module

        59
        • Supported control variables of the CONTROL_BLOCK module

          59
          • Example (change the output byte)

            59
        • Output data

          59
      • EMPTY_MODULE module

        59
    • 6.6.4 Configuration examples with Simatic S7 HWKonfig

      60
      • Example 1:

        60
      • Example 2:

        61
  • 6.7 Adjustment

    62
    • 6.7.1 Zero point adjustment

      62
      • Preconditions for a zero point adjustment

        62
      • Performing a zero point adjustment

        63
    • 6.7.2 Density adjustment

      64
      • Performing a 1-point density adjustment

        64
  • 6.8 Rupture disk

    65
  • Secondary containment: Gas purging, pressure monitoring connections

    65
  • 6.10 Data storage device (HistoROM)

    65
    • S–DAT (HistoROM)

      65
• 7 Maintenance

  66
  • 7.1 Exterior cleaning

    66
  • 7.2 Cleaning with pigs (Promass H, I, S, P)

    66
  • 7.3 Replacing seals

    66
• 8 Accessories

  67
  • 8.1 Device-specific accessories:

    67
  • 8.2 Measuring principle-specific accessories:

    67
  • 8.3 Service-specific accessories:

    68
• 9 Troubleshooting

  69
  • 9.1 Troubleshooting instructions

    69
  • 9.2 System error messages

    71
    • 9.2.1 Displaying the device status on PROFIBUS PA

      71
      • Display in the operating program (acyclic data transmission)

        71
      • Display in the PROFIBUS master system (cyclic data transmission)

        71
    • 9.2.2 List of system error messages

      72
  • 9.3 Process error messages

    77
    • 9.3.1 Displaying the device status on PROFIBUS PA

      77
    • 9.3.2 List of process error messages

      77
  • 9.4 Process errors without messages

    79
  • 9.5 Spare parts

    80
    • 9.5.1 Removing and installing printed circuit boards

      81
      • Field housing

        81
      • Wall-mount housing

        83
    • Fuse, replacing

      85
  • 9.6 Return

    85
  • 9.7 Disposal

    85
  • 9.8 Software history

    86
• 10 Technical data

  88
  • 10.1 Technical data at a glance

    88
    • 10.1.1 Applications

      88
    • 10.1.2 Function and system design

      88
      • Measuring principle

        88
      • Measuring system

        88
    • 10.1.3 Input

      88
      • Measured variable

        88
      • Measuring range

        88
        • Measuring ranges for liquids (Promass F, M):

          88
        • Measuring ranges for liquids (Promass E, H, S, P):

          88
        • Measuring ranges for liquids (Promass A):

          89
        • Measuring ranges for liquids (Promass I):

          89
        • Measuring range

          89
        • Measuring range

          89
        • Measuring range

          90
        • Measuring range

          90
        • Measuring range

          90
        • Measuring range

          90
          • Calculation example for gas:

            91
          • Recommended full scale values

            91
      • Operable flow range

        91
      • Input signal

        91
        • Status input: Technical data

          91
    • 10.1.4 Output

      91
      • Output signal

        91
      • Signal on alarm

        91
        • PROFIBUS PA interface:

          91
    • 10.1.5 Power supply

      91
      • Electrical connections

        91
      • Supply voltage

        91
      • Cable entries

        91
      • Cable specifications

        92
      • Power consumption

        92
      • Power supply failure

        92
      • Potential equalization

        92
    • 10.1.6 Performance characteristics

      92
      • Reference operating conditions

        92
      • Maximum measured error

        92
        • Mass flow (liquid)

          92
          • Promass F, Premium Cal:

            92
          • Promass F, M, A, I, S, P:

            92
          • Promass E:

            92
          • Promass H:

            92
        • Mass flow (gas)

          92
          • Promass F:

            92
          • Promass M, A, I, S, P:

            92
          • Promass E:

            93
        • Volume flow (liquid)

          93
          • Promass F:

            93
          • Promass M, A:

            93
          • Promass E:

            93
          • Promass H, I:

            93
          • Promass S, P:

            93
        • Zero point stability (Promass A):

          93
        • Zero point stability (Promass F, M):

          93
        • Zero point stability (Promass E, H, S, P):

          94
        • Zero point stability (Promass I):

          94
        • Sample calculation

          94
        • Density (liquid)

          95
          • After field density calibration or under reference conditions:

            95
            • Promass F, S, P:

              95
            • Promass M, E, A, H:

              95
            • Promass I:

              95
          • Special density calibration (optional), not for high-temperature version (calibration range = 0.8...

            95
            • Promass F:

              95
            • Promass M, A, H, S, P:

              95
            • Promass I:

              95
          • Standard calibration:

            95
            • Promass F, S, P:

              95
            • Promass M, E, A, H, I:

              95
        • Temperature

          95
      • Repeatability

        95
        • Mass flow (liquid):

          95
          • Promass F, A, H, I, S, P

            95
          • Promass E:

            95
        • Mass flow (gas):

          96
          • Promass F, M, A, I, S, P:

            96
          • Promass E:

            96
        • Volume flow (liquid):

          96
          • Promass F:

            96
          • Promass M, A:

            96
          • Promass E, H, I, S, P:

            96
        • Density measurement (liquid)

          96
          • Promass F:

            96
          • Promass M, H, E, A, S, P:

            96
          • Promass I:

            96
        • Temperature measurement

          96
      • Influence of medium temperature

        96
      • Influence of medium pressure

        97
        • Promass F, M:

          97
        • Promass E:

          97
        • Promass A:

          97
        • Promass H:

          97
        • Promass I:

          98
        • Promass S, P:

          98
    • 10.1.7 Operating conditions: Installation

      98
      • Installation instructions

        98
      • Inlet and outlet runs

        98
      • Length of connecting cable

        98
      • System pressure

        98
    • 10.1.8 Operating conditions: Environment

      99
      • Ambient temperature range

        99
      • Storage temperature

        99
      • Degree of protection

        99
      • Shock resistance

        99
      • Vibration resistance

        99
      • CIP cleaning

        99
      • SIP cleaning

        99
      • Electromagnetic compatibility (EMC)

        99
    • 10.1.9 Operating conditions: Process

      99
      • Medium temperature range

        99
        • Sensor:

          99
          • Promass F, A, H, P:

            99
          • Promass F (high-temperature version):

            99
          • Promass M, I, S:

            99
          • Promass E:

            99
        • Seals:

          100
          • Promass F, E, H, I, S, P:

            100
          • Promass M:

            100
          • Promass A

            100
      • Limiting medium pressure range (rated pressure)

        100
        • Pressure ranges of secondary containment:

          100
          • Promass F:

            100
          • Promass M:

            100
          • Promass E:

            100
          • Promass A:

            100
          • Promass H, P:

            100
          • Promass I:

            100
          • Promass S:

            100
      • Limiting flow

        101
      • Pressure loss (SI units)

        101
        • Pressure loss formulas for Promass F, M, E

          101
        • Pressure loss formulas for Promass H, I, S, P

          101
        • Pressure loss formulas for Promass A

          102
        • Pressure loss coefficient for Promass F

          102
        • Pressure loss coefficient for Promass M

          103
        • Pressure loss coefficient for Promass E

          104
        • Pressure loss coefficient for Promass A

          105
        • Pressure loss coefficient for Promass H

          106
        • Pressure loss coefficient for Promass I

          107
        • Pressure loss coefficient for Promass S, P

          108
      • Pressure loss (US units)

        108
    • 10.1.10 Mechanical construction

      109
      • Design / dimensions

        109
      • Weight (SI units)

        109
      • Weight (US units)

        110
      • Material

        111
        • Transmitter housing:

          111
        • Sensor housing / containment:

          111
          • Promass F:

            111
          • Promass M:

            111
          • Promass E, A, H, I, S, P:

            111
        • Connection housing, sensor (remote version):

          111
          • Process connections

            112
            • Promass F:

              112
            • Promass F (high-temperature version):

              112
            • Promass M:

              112
            • Promass M (high pressure version):

              112
            • Promass E:

              112
            • Promass A:

              112
            • Promass H:

              112
            • Promass I:

              113
            • Promass S

              113
            • Promass P

              113
        • Measuring tube(s):

          113
          • Promass F:

            113
          • Promass F (high-temperature version):

            113
          • Promass M:

            113
          • Promass M (high pressure version):

            113
          • Promass E, S:

            113
          • Promass A:

            113
          • Promass H:

            114
          • Promass I:

            114
          • Promass P:

            114
        • Seals:

          114
          • Promass F, E, H, I, S, P:

            114
          • Promass M:

            114
          • Promass A:

            114
      • Material load diagram

        114
      • Process connections

        114
    • 10.1.11 Human interface

      114
      • Display elements

        114
      • Operating elements

        114
      • Language groups

        114
      • Remote operation

        114
    • 10.1.12 Certificates and approvals

      115
      • CE mark

        115
      • C-tick mark

        115
      • Ex approval

        115
      • Sanitary compatibility

        115
      • Pressure device approval

        115
      • Functional safety

        115
      • Other standards and guidelines

        115
    • 10.1.13 Ordering information

      116
    • 10.1.14 Accessories

      116
    • 10.1.15 Documentation

      116
• Index

  117