User ManualTable of ContentsINTRODUCTION2SECTION 5: ACCESSORIES27Machine Description2SECTION 6: MAINTENANCE28Contact Info2Schedule28Manual Accuracy2Cleaning and Protecting28Identification3Lubrication28Controls & Components4Table and Column Ways29SECTION 1: SAFETY7Z-Axis Leadscrews29Safety Instructions for Machinery7Table Leadscrews30Additional Safety for Mills/Drills9Headstock Gears30Quill Outside Surface31SECTION 2: POWER SUPPLY10Quill Rack .31Availability10Replacing DRO Battery31Full-Load Current Rating10110V Circuit Requirements10SECTION 7: SERVICE32Grounding & Plug Requirements11Troubleshooting32Extension Cords11Adjusting Gibs34Adjusting Leadscrew Backlash34SECTION 3: SETUP12Brush Replacement35Needed for Setup12Unpacking12SECTION 8: WIRING36Inventory13Wiring Safety Instructions36Cleanup14G0758 Wiring Overview37Site Considerations15G0758 Wiring38Lifting & Placing16SECTION 9: PARTS40Bench Mounting17Column40Assembly17Electrical Box42Joining Drill Chuck & Arbor18Headstock43Lubricating Mill/Drill18Chip Guard45Test Run19Labels & Cosmetics46Spindle Break-In20Inspections & Adjustments20WARRANTY & RETURNS49SECTION 4: OPERATIONS21Operation Overview21Downfeed Controls22Identification22Using DRO22Using Coarse Downfeed22Using Fine Downfeed22Headstock Movement23Raising/Lowering Headstock23Tilting Headstock23Table Travel24Graduated Dials24X-Axis Handwheel24Y-Axis Handwheel24Installing/Removing Tooling25Installing Tooling25Removing Tooling26Spindle Speed26Determining Spindle Speed26Included Plug Type5Number of T-Slots3• Additional People1• Safety Glasses1• Forklift1• Lifting Sling (rated for at least 300 lbs.)1• Brass Hammer (Page 26)1• Wood Block (Page 18)1A. Handwheel Handles w/Screws3B. Bottle for Oil1C. Toolbox1D. Drill Chuck Arbor R-8 x B-161E. Standard Screwdriver1F. Phillips Screwdriver1G. Spindle Pin1H. Open-End Wrench 8/10mm1I. Open-End Wrench 12/14mm1J. Open-End Wrench 17/19mm1K. Drill Chuck 3–16mm w/Chuck Key1L. T-Bolt M8-1.25 x 55 Assemblies2Number of Mounting Holes4Wrench 19mm1Wrench 14mm1Hex Wrench 5mm1Spindle Pin1Wrench 8mm1Spindle Pin1Wrench 8mm1Brass Hammer1Hex Wrench 3mm1Standard Screwdriver #21Size: 3.37 MBPages: 52Language: EnglishOpen manual