Emerson BW1 Manuel D’Utilisation

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IntelliGear Plus Variable Speed MD Gearmotors
9
3.4 Terminal block assignments and MD functionality
4. Commissioning
WARNING! Before switching on the IntelliGear Plus unit, check that the electrical 
connections are correct, and that any moving parts are mechanically guarded.
WARNING! For the safety of personnel, the IntelliGear Plus must not be switched on 
with any protective covering removed.
Controller 
Terminal 
Number
Designation
Function
Characteristics
1
10V
+10VDC Analog Internal Source
Accuracy
±2%
Maximum Output Current
30 mA
2
ADI1
Kick Start Speed Reference
Voltage Input
Full Scale Voltage
10 VDC ±2%
Input Impedence
95 kΩ
3
0V
Logic & Analog Circuit Common
4
ADI2
Auto Mode Speed Reference 
**
Current Input
Current Range
4-20 mA ±5%
Input Impedence
500 Ω
Resolution
10 bits
Sampling
6 ms
5  
11
24V
+24VDC Logic Internal Source
Output Current
30 mA
Overload Current
60 mA
Accuracy
±5%
Protection
Current Limiting & Overload Fault Trip
6
ADIO3
Analog Output Proportional to  
Motor/Pump RPM
Voltage Output
Voltage Range
0 to 10 VDC
Load Resistor
2 kΩ Minimum
Protection
Short Circuit (40 mA Maximum)
7
DIO1
Logic Output 1 
Drive Running
Logic Output
Voltage Range
0 to +24 VDC
Sampling/Refresh Rate
2 ms
Maximum Output Current
50 mA
Overload Current
50 mA
8
DI2
Logic Input 2 
Auto Mode Run/Stop
Characteristics
Logic Input (Positive Logic)
Thresholds
“0”:  <5 VDC        “1”:  >10 VDC
9
DI3
Logic Input 3 
Motor Thermal Input
Voltage Range
0 to +24 VDC
Sampling/Refresh Rate
2 ms
10
DI4
Logic Input 4 
Fault Signal Input from Run Dry  
and/or High Pressure Sensor
Absolute Maximum Voltage Range
0 to +35 VDC
Load Impedence
15 kΩ
Input Threshold
7.5 V
12
ENA
Drive Enable
Voltage Range
9 to +33 VDC
Load Impedence
820 Ω
13 
14
RL1
RL2
Drive Healthy Contact 
Closed Upon Power Up Unless 
Drive Tripped
Characteristics
Normally Open Single Pole Contact
Rated Voltage
250 VAC
Current Rating
Resistive Load:  4 A         Inductive Load:  2 A
** Provides setpoint feedback function when drive is programmed for full PI mode of operation