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On the Process Settings tab, select Weld > Method, 

Parameter

, and Max Time.

Collapse Distance 

- The  distance  the  welder  advances 

once programmed trigger force is reached. Usually the dis-

tance is the height of the energy director, or shear joint of 

the part being welded.
Max Time

 - A secondary weld characteristic offering a 

measure  of  safety.  If  the  programmed  parameter  is  not 

achieved (as in the example shown in Figure 4-14) within 

10 seconds, the system will fault.

 

iQ Explorer, Weld > Method > Parameter > Max Time 

,

Programming these weld parameters 

is similar to programming the DPC 

IV Plus or other pneumatic systems. 

Weld methods are: Time, Collapse 

Distance, Absolute Distance, Energy 

and Peak Power.

Continuing with the Process Settings tab. . . 

See 

Figure 4-15.

This patented feature is found only on Dukane's servo 

press systems. If the feature is selected, the system will 

stop motion once the desired Trigger Force is achieved. 

The ultrasound will be initiated at this moment. Once 

the programmed force drop is detected, the motion will 

continue. This is the basis for Dukane's exclusive Melt-

Match™ technology.

 

iQ Explorer, Start Motion After Force Decreases By:

Benefits - F

igure 4 -15 illustrates that motion of the 

thruster will not continue unless the system detects that 

the trigger force has decreased by 2 pounds. In theory, 

this force drop will occur as the plastic starts to melt. The 

benefit of this option is significantly less stress on the 

parts and stronger weld bonds.

Servo Step 10 - Program Weld Characteristics

Servo Step 11 - Program Start Motion After Force Decreases By: