Trane Gas Unit Heaters Wartungshandbuch
44
GTND-SVX01B-EN
Maintenance
Periodic Service
All Maintenance/Service information should be recorded
accordingly on the inspection sheet provided in this
manual (see
accordingly on the inspection sheet provided in this
manual (see
).
Note: The heater and vent system should be checked
once a year by a qualified technician.
Important:
Gas tightness of the safety shut-off valves
must be checked on at least an annual basis.
must be checked on at least an annual basis.
To check gas tightness of the safety shut-off valves, turn off
the manual valve upstream of the appliance combination
control. Remove the plug on the inlet side of the
combination control and connect a manometer to that
tapping:
•
the manual valve upstream of the appliance combination
control. Remove the plug on the inlet side of the
combination control and connect a manometer to that
tapping:
•
Unit sizes 30–120: The plug is 3/32-hex head.
•
Unit sizes 150–400: The plug is a 1/8-inch pipe plug.
Turn the manual valve on to apply pressure to the
combination control. Note the pressure reading on the
manometer, then turn the valve off. A loss of pressure
indicates a leak. If a leak is detected, use a soap solution to
check all threaded connections. If no leak is found,
combination control is faulty and must be replaced before
putting appliance back in service.
combination control. Note the pressure reading on the
manometer, then turn the valve off. A loss of pressure
indicates a leak. If a leak is detected, use a soap solution to
check all threaded connections. If no leak is found,
combination control is faulty and must be replaced before
putting appliance back in service.
Should maintenance be required, perform the following
inspection and service routine:
inspection and service routine:
1.
Inspect the area near the unit to be sure that there is no
combustible material located within the minimum
clearance requirements listed in this manual.
combustible material located within the minimum
clearance requirements listed in this manual.
2. Turn off the manual gas valve and electrical power to
the unit heater.
3. Unit sizes 30–120: Remove service access panel.
4. To clean or replace the main burner(s):
•
Unit sizes 30–120: Remove retainer from around
manifold orifice, disconnect flame sensor and
igniter from control board, remove burner
assembly mounting screws (see
manifold orifice, disconnect flame sensor and
igniter from control board, remove burner
assembly mounting screws (see
).
•
Unit sizes 150–400: Remove burner cover. Remove
top strip from above burners. Lift burners up and
pull away from manifold to remove.
top strip from above burners. Lift burners up and
pull away from manifold to remove.
5. With the burner(s) removed, wire brush the inside
surfaces of the heat exchanger.
6. Remove any dirt, dust, or other foreign matter from the
burner(s) using a wire brush and/or compressed air.
Ensure that all parts are unobstructed.
Ensure that all parts are unobstructed.
7.
Reassemble the unit heater by replacing all parts in
reverse order.
reverse order.
8. Unit sizes 150–400: Complete the appropriate unit
start-up procedure as given in
of this manual (see unit lighting
instruction plate and the unit nameplate).
9. Check the burner adjustment.
10. Check all gas control valves and pipe connections for
leaks.
11. Check the operation of the automatic gas valve by
lowering the setting of the thermostat, stopping the
operation of the gas unit heater. The gas valve should
operation of the gas unit heater. The gas valve should
WARNING
Hazardous Service Procedures!
The maintenance and troubleshooting procedures
recommended in this section of the manual could
result in exposure to electrical, mechanical or other
potential safety hazards. Always refer to the safety
warnings provided throughout this manual concerning
these procedures. When possible, disconnect all
electrical power including remote disconnect and
discharge all energy storing devices such as capacitors
before servicing. Follow proper lockout/tagout
procedures to ensure the power can not be
inadvertently energized. When necessary to work with
live electrical components, have a qualified licensed
electrician or other individual who has been trained in
handling live electrical components perform these
tasks. Failure to follow all of the recommended safety
warnings provided, could result in death or serious
injury.
recommended in this section of the manual could
result in exposure to electrical, mechanical or other
potential safety hazards. Always refer to the safety
warnings provided throughout this manual concerning
these procedures. When possible, disconnect all
electrical power including remote disconnect and
discharge all energy storing devices such as capacitors
before servicing. Follow proper lockout/tagout
procedures to ensure the power can not be
inadvertently energized. When necessary to work with
live electrical components, have a qualified licensed
electrician or other individual who has been trained in
handling live electrical components perform these
tasks. Failure to follow all of the recommended safety
warnings provided, could result in death or serious
injury.
WARNING
Hazardous Voltage and Gas!
Turn off the gas supply and disconnect all electric
power, including remote disconnects before servicing
unit. Follow proper lockout/tagout procedures to
ensure the power can not be inadvertently energized
and the gas can not be inadvertently turned on. Failure
to turn off gas or disconnect power before servicing
could result in death or serious injury.
power, including remote disconnects before servicing
unit. Follow proper lockout/tagout procedures to
ensure the power can not be inadvertently energized
and the gas can not be inadvertently turned on. Failure
to turn off gas or disconnect power before servicing
could result in death or serious injury.
WARNING
Hazard of Explosion!
Never use an open flame to detect gas leaks. Explosive
conditions may occur. Use a leak test solution or other
approved methods for leak testing. Failure to follow
recommended safe leak test procedures could result in
death or serious injury or equipment or property-only-
damage.
conditions may occur. Use a leak test solution or other
approved methods for leak testing. Failure to follow
recommended safe leak test procedures could result in
death or serious injury or equipment or property-only-
damage.
WARNING
Combustible Materials!
Maintain proper clearance between the unit heat
exchanger, vent surfaces and combustible materials.
Refer to unit nameplate and installation instructions for
proper clearances. Improper clearances could result in a
fire hazard. Failure to maintain proper clearances could
result in death or serious injury or property damage.
exchanger, vent surfaces and combustible materials.
Refer to unit nameplate and installation instructions for
proper clearances. Improper clearances could result in a
fire hazard. Failure to maintain proper clearances could
result in death or serious injury or property damage.