User ManualTable of ContentsGetting Started: Microstepping MForce PowerDrive1Before You Begin1Tools and Equipment Required1Connecting the Power Supply1Connect Opto Reference and Logic Inputs1Connecting the Motor1Section 1.1: Introduction to the Microstepping MForce PowerDrive1Configuring1Features and Benefits1Section 1.2: Microstepping MForce PowerDrive Detailed Specifications1General Specifications1Setup Parameters1Mechanical Specifications1Pin Assignment and Description1P1 12-Pin Locking Wire Crimp Connector - Power, I/O and SPI Communications1P3 Connector - DC Power, 2-Pin Locking Wire Crimp1P4 Connector - Motor1Section 2.1: Mounting and Connection Guidelines3Mounting Recommendations3Securing Power Leads and Logic Leads4Layout and Interface Guidelines4Rules of Wiring .5Rules of Shielding5Recommended Wiring5Recommended Mating Connectors and Pins5Section 2.2: Interfacing DC Power7Choosing a Power Supply for Your MForce PowerDrive7DC Power Supply Recommendations8Recommended IMS Power Supplies8Basic DC Power Connection9Recommended Power and Cable Configurations .9Example A: DC Power Cabling Under 50 Feet9Example B: AC Power to Full Wave Bridge Cabling Over 50 Feet10Example C – Cabling 50 Feet or Greater, AC Power to Power Supply10Section 2.3: Motor Selection and Interface .11Selecting a Motor11Types and Construction of Stepping Motors11Sizing a Motor for Your System11Recommended IMS Motors12IMS Inside Out Stepper Motors13Connecting the Motor148 Lead Motors146 Lead Motors154 Lead Motors16Recommended Motor Cabling16Example A: Motor Cabling Less Than 50 Feet16Example B: Motor Cabling Greater Than 50 Feet17Recommended Motor Cable AWG Sizes17Section 2.4: Logic Interface and Connection19Optically Isolated Logic Inputs19Isolated Logic Input Pins and Connections19Isolated Logic Input Characteristics19Enable Input19Clock Inputs20Optocoupler Reference22Input Connection Examples23Switch Interface Example24Minimum Required Connections25Section 2.5: Connecting SPI Communications26Connecting the SPI Interface26SPI Signal Overview26SPI Pins and Connections27Logic Level Shifting and Conditioning Circuit27SPI Master with Multiple Microstepping MForce PowerDrive28Section 2.6: Using the IMS SPI Motor Interface29Installation29Configuration Parameters and Ranges29Color Coded Parameter Values29IMS SPI Motor Interface Menu Options30Screen 1: The Motion Settings Configuration Screen31MSEL (Microstep Resolution Selection)32HCDT (Hold Current Delay Time)33MRC (Motor Run Current)33MHC (Motor Hold Current)33DIR (Motor Direction)33User ID33IMS SPI Motor Interface Button Functions33Screen 2: I/O Settings Configuration Screen34Input Clock Type34Input Clock Filter34Enable Active High/Low34Warning Temperature34IMS Part Number/Serial Number Screen35Fault Indication35Upgrading the Firmware in the Microstepping MForce PowerDrive36The IMS SPI Upgrader Screen36Upgrade Instructions36Initialization Screen37Port Menu37Section 2.7: Using User-Defined SPI38SPI Timing Notes38Check Sum Calculation for SPI38SPI Commands and Parameters39SPI Communications Sequence40Figure GS.1: Minimum Logic and Power Connections1Figure 1.1.1: Microstepping MForce PowerDrive1Figure 1.2.1: MForce PowerDrive Mechanical Specifications1Figure 1.2.2: P1 — 12-Pin Locking Wire Crimp Pin Configuration1Figure 1.2.3: P3 — 2-Pin Locking Wire Crimp Pin Configuration1Figure 1.2.4: P4 — 4-Pin Locking Wire Crimp Pin Configuration1Figure 2.1.1: Base Mounting the MForce PowerDrive3Figure 2.1.2: End Mounting the MForce PowerDrive4Figure 2.2.1: IMS ISP300 Switch Mode Power Supply7Figure 2.2.2: MForce PowerDrive DC Power Connection9Figure 2.2.3: DC Cabling - Under 50 Feet9Figure 2.2.4: AC To Full Wave Bridge Rectifier, Cabling over 50 Feet10Figure 2.2.5: AC Cabling - 50 Feet or Greater - AC To Power Supply10Figure 2.3.1 A & B: Per Phase Winding Inductance12Figure 2.3.2: 8 Lead Motor Series Connections14Figure 2.3.3: 8 Lead Motor Parallel Connections14Figure 2.3.4: 6 Lead Half Coil (Higher Speed) Motor Connections15Figure 2.3.5: 6 Lead Half Coil (Higher Speed) Motor Connections15Figure 2.3.6: 4 Lead Motor Connections16Figure 2.3.7: Motor Cabling Less than 50 Feet16Figure 2.3.8: Motor Cableing Greater than 50 Feet17Figure 2.4.1: Isolated Logic Pins and Connections19Figure 2.4.2: Input Clock Functions20Figure 2.4.3: Clock Input Timing Characteristics21Figure 2.4.4: Optocoupler Input Circuit Diagram22Figure 2.4.5: Open Collector Interface Example23Figure 2.4.6: Switch Interface Example24Figure 2.4.7: Minimum Required Connections25Figure 2.5.1: MD-CC300-000 Parameter Setup Cable26Figure 2.5.2: SPI Pins and Connections, 12-Pin Wire Crimp27Figure 2.5.3: Logic Level Shifting and Conditioning Circuit27Figure 2.5.4: SPI Master with a Single Microstepping MForce PowerDrive28Figure 2.5.5: SPI Master with Multiple Microstepping MForce PowerDrives28Figure 2.6.1: SPI Motor Interface Color Coding30Figure 2.6.2: SPI Motor Interface File Menu30Figure 2.6.3: SPI Motor Interface View Menu30Figure 2.6.4: SPI Motor Interface Recall Menu31Figure 2.6.5: SPI Motor Interface Upgrade Menu31Figure 2.6.6: SPI Motor Interface Help Menu and About Screen31Figure 2.6.7: SPI Motor Interface Motion Settings Screen32Figure 2.6.8: SPI Motor Interface I/O Settings Screen34Figure 2.6.9: SPI Motor Interface Part and Serial Number Screen35Figure 2.6.10: SPI Motor Interface Upgrade Utility36Figure 2.6.11: SPI Motor Interface Initialization37Figure 2.6.12: SPI Motor Interface Port Menu37Figure 2.7.1: SPI Timing38Figure 2.7.2: Read/Write Byte Order for Parameter Settings (Default Parameters Shown)40Table 1.2.1: Electrical Specifications1Table 1.2.2: Thermal Specifications1Table 1.2.3: I/O Specifications1Table 1.2.4: Communications Specifications1Table 1.2.5: Motion Specifications1Table 1.2.6: Setup Parameters1Table 1.2.7: P1 Connector – Power, I/O and SPI Communications1Table 1.2.8: P3 Connector1Table 1.2.9: P4 Connecter1Table 2.2.1: Recommended Wire Gauges .10Table 2.3.1: Recommended Wire Gauges17Table 2.4.1: Input Clocks Timing Table21Table 2.4.2: Optocoupler Reference Connection22Table 2.6.1: Setup Parameters and Ranges29Table 2.6.2: Microstep Resolution Settings32Table 2.6.3: Hold and Run Current Percentage Equivalents33Table 2.6.4: Input Clock Filter Settings34Table 2.6.5: Microstepping MForce PowerDrive Fault Codes35Table 2.7.1: SPI Commands and Parameters39Size: 5.28 MBPages: 68Language: EnglishOpen manual