Service ManualTable of ContentsVersion 51.xx, October 20061701P251011DocuTech 128/155/180 HighLight Color1Operator1Guide1Introduction9About this guide9Contents9Conventions101 Safety notices11System safety11Laser safety11Ozone safety12Operation safety12European Union declaration of conformity13Certification to 1999/5/EC Radio Equipment and Telecommunications Terminal Equipment Directive14Electricity at Work Regulation - UK15Check your understanding16Additional queries172 System components19Electronic reprographics process19DocuSP controller19DocuTech Printer19Optional Components20Functional overview20Table 1. Data stream resolution21Paper weights22Special stocks22General paper characteristics23Graphical user interface overview23System software and job flow24Printer overview25High volume printer261. Feeder tray262. Sample tray263. Attention light264. Purge tray265. Feeder/stacker modules266. Inverter feeder/stacker261. Directly onto the bin platform.292. Into a container that is set on top of the bin platform.293. Onto a pallet without a container (for paper sizes 11 by 17 inches or A3 only).291. Ready to Unload indicator on stacker bins302. Please Wait indicator on stacker bins303. Bin Unload button on stacker304. In Use indicator on stacker bin30Production publisher321. Paper transport (lower)332. Paper transport (upper)333. Inserter tray334. Feeder/inserter tray331. Bindexer342. Stitcher343. Stacker344. Binder345. Binder tape reel346. Stitcher wire spools347. Top tray34The System41System Hardware411. 9-track magnetic tape drive442. 18/36-track cartridge tape drive44Paper sizing and print speed443 Routine maintenance47Cleaning and maintenance overview47Necessary Precautions47Finisher precaution48Paper49Storing paper49Conditioning paper50Table 3-1. Paper conditioning51Paper curl51Adding paper to tray 1 or 252Using the custom transfer assist blade53Table 3-2. Tray length settings for custom transfer assist blades (U.S. markets)54Table 3-3. Try length settings fro custom transfer assist blades (Non-U.S. markets)54Adjusting for paper curl55Adjusting the decurler lever57Maintaining the printer58Replacing the black dry ink bottle58Replacing the highlight color container60Changing the highlight color Customer Changeable Units625. Then, turn the yellow CCU handle a quarter turn clockwise.646. Then, turn the yellow CCU handle a quarter turn clockwise.69Adding fuser shield69Waste containers73Wire Module Removal and Replacement76Cleaning the system and its components78Cleaning the 18/36-track cartridge tape drive78Cleaning the 26-track cartridge tape drive79Cleaning the DVD drive79Cleaning the diskette drive79Cleaning the sensors and the reflecting surfaces80Cleaning the Q850 and Q861 sensor80Cleaning the Q1011/1009 sensor and mirror82Cleaning the Q1106 and Q1166 sensors82Cleaning the Q1107 sensor83Cleaning the Q1164 sensor84Cleaning the display85Cleaning the exterior surfaces of the system85Clearing or cleaning the finisher sensors86Clearing the Q1201 sensor86Clearing the Q1202 and Q1203 sensors87Cleaning the Q1222 and Q1210 sensors89Clearing the Q1205, Q1206, and Q1207 sensors90Clearing the Q1213 sensor91Clearing the Q1221, Q1218, and Q1227 sensors92Cleaning the binder93Cleaning the binder tape guides95Cleaning the binder platen95Cleaning the flappers96Cleaning the calipers97Closing the binder98Replacing the stitcher spool A98Storing the binder tape reels105Replacing the binder tape reel107Adjusting the binder tape registration1114 Problem Solving115How problems are displayed115Printer faults and fault windows115When a fault occurs116Resolving a processor problem116Table 4-1. Resolving a processor problem116Solving print quality problems120Clearing paper jams120Incorrect paper size message136Interposer problems137Table 4-2. Resolving an interposer problem137Finisher problems137Table 4-3. Resolving a finisher problem137Binder tape fault139Stitcher spool A fault140Checking paper curl144Customer Support Center1445 Technical information147DocuTech printer specifications147Printer rates147Paper tray capacities147Additional paper capacities149Printer satisfaction guides150Stock satisfaction guides151Table 5-1. Satisfaction guide for paper trays 1 and 2151Table 5-2. Satisfaction guide for paper tray 4 Interposer ONLY151Table 5-3. Satisfaction guide for paper trays 3, 4, 5, and 6152Table 5-4. Satisfaction guide for 2-sided printing153Table 5-5. Satisfaction guide for various stocks154Using non-standard stock156Table 5-6. Stock width impact on system performance156Table 5-7. Stock length impact on system performance157Paper stock rotation157Table 5-8. Common US paper sizes158Table 5-9. Other paper sizes that can be rotated159Finisher satisfaction guides160Table 5-10. Stacker capacity160Table 5-11. Stitcher satisfaction guide161Table 5-12. Binder satisfaction guide162Table 5-13. Top tray satisfaction guide163Size: 3.99 MBPages: 174Language: EnglishOpen manual
