Emerson DH Manuel D’Utilisation

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Troubleshooting
66
Refrigerant flooding
Defective or improperly set 
expansion valve
Increase superheat or replace valve
Evaporator fan motor or belt
Correct problem or replace fan motor and/or belts.
Low condensing pressure
Check head pressure control device
Slipping belts
Inspect and adjust
Blown valve plate or 
cylinder head in comp.
Liquid refrigerant floodback or 
flooded start
See Symptom: Flooding
Low compressor 
capacity or inability to 
pull down system
Blown valve plate or cylinder 
head gasket.
Replace gaskets. Retorque cylinder head bolts to 
compressor manufacturer's specs.
Leaky valve plate or worn valve 
seats
Replace valve plate assembly
Leaky suction valves
Pump down, remove cylinder head examine valve and valve 
seats. Replace if necessary
Broken connecting rods or 
pistons
Replace compressor.
Leaking liquid line solenoid valve 
or dirt in valve
Replace valve if clean; clean out valve if dirty.
Compressor noisy
Slugging due to floodback of 
refrigerant
See Symptom: Flooding
Bearings wiped because of loss 
of oil
See Oil Pressure. Check for defective oil failure control.
Loose compressor or piping 
support
Tighten clamps.
Broken connecting rods, valves 
or other running gear
Replace compressor
Pipe rattle
Loose pipe connections
Check pipe connections
Compressor running hot
Blown valve plate or cylinder 
head gasket
See Symptom: Blown Valve Plate
Broken suction or discharge 
valve
Replace valves and valve plate, if necessary.
Compression ratio too high
Check setting of high and low pressure switches. Check 
condenser-- is it plugged? Check that all evaporator and 
condenser fans are operating properly.
Excessive blow-by into 
crankcase -work rings, valves, or 
blown gasket
Replace gasket, valve plate, or compressor
Compressor cycles 
intermittently
Low-pressure switch erratic in 
operation
Check tubing to switch to see if clogged or crimped Check 
for proper switch operation
Insufficient refrigerant in system
Check for leaks, fix, and add refrigerant
Suction service valve closed
Open valve.
Insufficient water flowing through 
condenser or clogged 
condenser, or dirty air cooled 
condenser coils
Adjust water regulating valve to condenser. Clean 
condenser.
Discharge service valve not fully 
open
Open valve
Table 23
Compressor and refrigeration system troubleshooting (continued)
Symptom
Possible Cause
Check or Remedy