Emerson E2 User Manuals

Emerson

User Manual (English)User Manual (English)

User Manual

Table of Contents

1 Introduction
17
- 1.1 The E2 Refrigeration Controller (RX)
  17
- 1.2 The E2 Building Controller (BX)
  18
- 1.3 The E2 Convenience Store Controller (CX)
  19
- 1.4 Networking Overview
  20
- 1.5 Documentation Overview
  22
- 1.6 On-Line Help System Overview
  23
- 1.7 Software Licensing
  23
2 Hardware Overview
25
- 2.1 E2 Hardware
  25
- 2.2 I/O Network Boards and Peripherals
  27
- 2.3 Echelon Network Boards and Peripherals
  34
3 Mounting
37
- 3.1 Mounting the E2
  37
  - 3.1.1 Standard Mount
    37
  - 3.1.2 Recessed Mount
    37
  - 3.1.3 Retrofit Mounting
    38
  - 3.1.4 Blank Face
    39
- 3.2 Mounting I/O Boards
  39
  - 3.2.1 Single/Double Enclosures
    39
  - 3.2.2 Boards Without Enclosures (Snap Track)
    40
- 3.3 Echelon Devices
  41
- 3.4 COM3 Internal Modem Plug-In Card (P/N 638-3362)
  41
  - 3.4.1 Two-Channel and Four- Channel Repeaters
    42
- 3.5 Sensors and Transducers
  43
4 E2 Hardware Setup
49
- 4.1 Setting up the E2
  49
- 4.2 Powering the E2
  50
- 4.3 Add-On E2 Peripherals
  50
5 Serial Configuration
53
- 5.1 Overview
  53
- 5.2 COM Ports
  53
- 5.3 Serial Device and Software Setup
  53
6 The RS485 Network and Hardware Setup
57
- 6.1 The I/O Network
  57
- 6.2 IMC/Prodigy Rooftop Unit Controllers
  62
- 6.3 MODBUS
  62
- 6.4 BACnet
  69
7 E2 Ethernet Peer Communications
83
- 7.1 Ethernet IP Configurations
  83
- 7.2 Hardware Specifications
  83
  - 7.2.1 Components
    83
- 7.3 Software Specifications
  84
- 7.4 Ethernet Network Layouts
  84
  - 7.4.1 Closed Network Layout
    84
  - 7.4.2 Open Network Layout
    85
- 7.5 Software Setup
  85
- 7.6 Troubleshooting
  86
8 Echelon Network and Hardware Setup
87
- 8.1 Overview
  87
- 8.2 Wiring Type
  87
- 8.3 Echelon Network Structuring (Daisy-Chains)
  87
  - 8.3.1 Maximum Number of Echelon Devices
    88
- 8.4 Device Termination
  88
  - 8.4.1 Using a Termination Block (P/N 535-2715) to Terminate a Daisy Chain
    89
- 8.5 Wire Restrictions
  89
- 8.6 Installing Echelon Devices
  89
  - 8.6.1 Powering Echelon Devices
    89
- 8.7 LEDs
  90
- 8.8 Open Echelon Device Connectivity
  90
  - 8.8.1 Configuring Echelon Devices
    90
    - 8.8.1.1 Troubleshooting
      91
9 Input and Output Setup
95
- 9.1 The 16AI, 8IO, and MultiFlex Inputs
  95
- 9.2 The 8RO, 8IO, and MultiFlex Outputs
  104
- 9.3 CC-100 Case Controllers
  110
  - 9.3.1 Inputs
    110
  - 9.3.2 Power Module Wiring
    111
  - 9.3.3 Valve Cable
    111
- 9.4 CCB Case Controllers
  112
- 9.5 ESR8 and MultiFlex ESR Valve Output Wiring
  112
10 Quick Start
115
- 10.1 Logging On
  115
- 10.2 Cleaning Out the Controller
  115
- 10.3 Setting Number of Network Devices
  116
- 10.4 Setting Number of Applications
  117
- 10.5 The Main Status (Home) Screen
  117
  - 10.5.1 Customizing the Home Screen
    117
- 10.6 Common Screen Elements
  118
  - 10.6.1 The Header
    118
    - 10.6.1.1 Header Icons
      118
  - 10.6.2 The Function Keys
    118
  - 10.6.3 The Help Line
    118
- 10.7 Screen Types
  119
  - 10.7.1 The Main Menu
    119
  - 10.7.2 Status Screens
    119
  - 10.7.3 The Actions Menu
    120
  - 10.7.4 The Setup Screens
    120
  - 10.7.5 System Configuration Menu
    121
  - 10.7.6 The System Information Menu
    122
- 10.8 Time/Date Setup
  123
  - 10.8.1 Setting the Time and Date
    123
- 10.9 Set Up Modem
  124
- 10.10 Set Up TCP/IP
  125
- 10.11 Set Up Network Baud Rates
  126
  - 10.11.1 COM1 Serial (RS232) Baud Rate
    126
  - 10.11.2 I/O Network Baud Rate
    126
- 10.12 Set Up User Access
  127
- 10.13 Set Up I/O Network
  129
  - 10.13.1 Specify Number of Boards
    129
  - 10.13.2 Checking Online Status
    129
- 10.14 Set Up Echelon Network
  130
  - 10.14.1 Specifying Number of Devices
    130
  - 10.14.2 Commissioning a Device
    130
    - 10.14.2.1 The Service Button Method
      131
    - 10.14.2.2 The Manual ID Entry Method
      132
- 10.15 License Management
  133
  - 10.15.1 Web Services
    134
- 10.16 Set Up Alarming
  134
- 10.17 Set Up Global Data
  137
  - 10.17.1 Priority Settings
    138
- 10.18 Set Up Applications
  139
11 Software Overview
145
- 11.1 Suction Groups
  145
  - 11.1.1 Introduction
    145
  - 11.1.2 The (Standard) Suction Group Application
    145
  - 11.1.3 The Enhanced Suction Group Application
    145
  - 11.1.4 Hardware Overview
    146
- 11.2 Condenser Control
  147
  - 11.2.1 Air Cooled Condensers
    147
    - 11.2.1.1 Air Cooled Strategy
      147
    - 11.2.1.2 Temperature Differential Strategy
      147
  - 11.2.2 Evaporative Condensers
    148
  - 11.2.3 Fan Control
    148
  - 11.2.4 Condenser Split Mode
    148
  - 11.2.5 Fast Recovery
    148
  - 11.2.6 Hardware Overview
    148
- 11.3 Standard Circuits
  149
  - 11.3.1 Refrigeration Control
    150
  - 11.3.2 Defrost Control
    150
  - 11.3.3 Clean and Door Switches
    151
    - 11.3.3.1 Clean Switches
      151
    - 11.3.3.2 Door Switches
      152
  - 11.3.4 Fan Control
    152
  - 11.3.5 The TD3 Temperature Display
    152
  - 11.3.6 The Control Link CD Case Display
    152
  - 11.3.7 Wiring
    152
- 11.4 Case Control Circuits
  154
  - 11.4.1 Overview
    154
  - 11.4.2 Case Circuit Control Software Overview
    154
    - 11.4.2.1 Valve Control
      155
  - 11.4.3 Refrigeration Control
    155
    - 11.4.3.1 EEVs (Liquid Pulse and Liquid Stepper)
      155
    - 11.4.3.2 EEPRs (Suction Stepper)
      156
  - 11.4.4 Defrost Control
    156
    - 11.4.4.1 Defrost States
      156
    - 11.4.4.2 Defrost Types
      156
    - 11.4.4.3 Defrost Termination
      157
    - 11.4.4.4 Demand Defrost
      157
    - 11.4.4.5 Emergency Defrost
      157
    - 11.4.4.6 The WAIT State
      157
  - 11.4.5 Anti-Sweat Control
    157
    - 11.4.5.1 Dewpoint Input Sources
      158
  - 11.4.6 Dual Temp Control
    158
  - 11.4.7 Fan Control
    158
  - 11.4.8 Light Control
    158
  - 11.4.9 Clean/Wash Mode
    158
  - 11.4.10 Walk-In Freezer Control
    159
  - 11.4.11 Fail-Safe Mode
    159
    - 11.4.11.1 Recoverable Sensor Failures
      159
  - 11.4.12 Wiring
    160
  - 11.4.13 Setting Up An Individual Case Controller
    160
  - 11.4.14 Associating Case Controllers with Case Circuit Control Applications
    160
- 11.5 Logging Groups
  160
  - 11.5.1 Possible Data Errors
    161
  - 11.5.2 Data Compression
    161
    - 11.5.2.1 Clipping
      161
    - 11.5.2.2 Incompressible Data Types
      161
  - 11.5.3 Base Log Group
    161
  - 11.5.4 Setting Up Logging
    162
  - 11.5.5 Logging Group Status Screen
    163
  - 11.5.6 Log Reports
    163
- 11.6 Air Handling Units (AHU)
  164
  - 11.6.1 Overview
    164
  - 11.6.2 Temperature Control
    164
  - 11.6.3 Alternate Setpoints
    164
  - 11.6.4 Fan Control
    165
    - 11.6.4.1 Single-Speed Fans
      165
    - 11.6.4.2 Two-Speed Fans
      165
    - 11.6.4.3 Variable-Speed Fans
      165
  - 11.6.5 Economizer Control
    166
    - 11.6.5.1 Economization Enable
      166
    - 11.6.5.2 Economization Lockout Features
      166
  - 11.6.6 Digital Economizer Control
    166
  - 11.6.7 Analog Economizer Control
    166
  - 11.6.8 Dehumidification Control
    166
  - 11.6.9 Curtailment
    167
  - 11.6.10 Optimum Start/Stop (OSS)
    167
  - 11.6.11 Separate Setpoints
    168
  - 11.6.12 AHU Zone Control
    168
  - 11.6.13 Hardware Overview
    168
- 11.7 Zone Control
  169
  - 11.7.1 Overview
    169
  - 11.7.2 How Zones Work
    169
  - 11.7.3 Applications That May Be Connected To Zones
    170
    - 11.7.3.1 MultiFlex RTU Board
      170
    - 11.7.3.2 MultiFlex RCB Board
      170
    - 11.7.3.3 AHUs
      171
  - 11.7.4 Temperature Control
    171
  - 11.7.5 Zone Temperature
    171
  - 11.7.6 Economizer Control
    171
  - 11.7.7 Economization Enable
    171
  - 11.7.8 The Effect of Enabling Economization
    172
  - 11.7.9 Dehumidification Control
    172
  - 11.7.10 The Zone Humidity Input
    172
  - 11.7.11 The Effect of Enabling Dehumidification
    172
    - 11.7.11.1 MultiFlex RTUs and RCBs
      172
    - 11.7.11.2 AHUs
      172
  - 11.7.12 Optimum Start/Stop (OSS)
    172
  - 11.7.13 Losing Contact With Zone Applications
    174
  - 11.7.14 Stand-Alone MultiFlex RTUs
    174
  - 11.7.15 MultiFlex RTU/ARTC and AHU Zone Association
    174
- 11.8 MultiFlex CUB Board
  174
- 11.9 MultiFlex PAK Board
  175
- 11.10 Lighting Schedules
  175
  - 11.10.1 Overview
    175
  - 11.10.2 Functions of the Lighting Schedule Application
    176
  - 11.10.3 Control Method Select
    176
  - 11.10.4 Standard Control
    176
    - 11.10.4.1 The Light Level Interface Cell (LLEV INTERFACE)
      176
    - 11.10.4.2 The Schedule Interface Cell (SCHEDIF)
      177
  - 11.10.5 Alternate Control
    177
    - 11.10.5.1 Multi-Logic Combiner
      177
    - 11.10.5.2 Offset Solar Control
      178
  - 11.10.6 The Basic Schedule Cell
    178
    - 11.10.6.1 Slave Scheduling
      178
  - 11.10.7 The Min ON/OFF Cell
    178
  - 11.10.8 The Proof Cell
    178
  - 11.10.9 Output Light Dimming
    179
- 11.11 Demand Control
  179
  - 11.11.1 Introduction to Demand Limit Control
    179
  - 11.11.2 Demand Monitoring
    179
  - 11.11.3 Load Shedding
    180
    - 11.11.3.1 Definition
      180
  - 11.11.4 Shedding Levels
    180
  - 11.11.5 Priority Levels
    180
  - 11.11.6 How Demand Control Uses Load Shedding
    182
    - 11.11.6.1 Power Monitoring Input
      183
- 11.12 Sensor Control
  183
  - 11.12.1 Overview
    183
  - 11.12.2 Analog Sensor Control
    183
  - 11.12.3 Cut In/Cut Out Setpoint Control
    183
  - 11.12.4 Digital Sensor Control
    184
  - 11.12.5 Logical Combination
    184
- 11.13 Loop/Sequence Control
  184
  - 11.13.1 Layout of the Loop/ Sequence Control Application
    184
    - 11.13.1.1 Control Cells
      184
    - 11.13.1.2 Output Cells
      185
    - 11.13.1.3 Diagram
      185
  - 11.13.2 Loop/Sequence Control Cell Descriptions
    185
  - 11.13.3 Output Cell Descriptions
    186
    - 11.13.3.1 The Sequencer Cell
      186
    - 11.13.3.2 The PWM Cell
      187
- 11.14 Time Scheduling and Holidays
  187
  - 11.14.1 How Schedules Work
    187
    - 11.14.1.1 Events
      187
    - 11.14.1.2 Absolute and Relative Events
      187
    - 11.14.1.3 Temporary Schedule Events
      188
    - 11.14.1.4 Overlapping
      188
    - 11.14.1.5 Ranges
      188
  - 11.14.2 Holiday Schedules
    188
- 11.15 Power Monitoring
  188
  - 11.15.1 Overview
    188
  - 11.15.2 Logging
    189
    - 11.15.2.1 Power Monitoring Input
      189
- 11.16 Anti-Sweat Setup
  190
  - 11.16.1 How Anti-Sweat Works
    190
- 11.17 Heat/Cool Control
  190
  - 11.17.1 Temperature Control
    190
  - 11.17.2 Unoccupied Hysteresis
    191
  - 11.17.3 Optimum Start/Stop (OSS)
    191
  - 11.17.4 Setpoint Reset
    191
  - 11.17.5 Lead/Lag
    192
- 11.18 Analog and Digital Combiners
  192
- 11.19 TD Control
  193
  - 11.19.1 Overview
    193
  - 11.19.2 Temperature Differential (TD) Strategy
    193
  - 11.19.3 TD Control Fail-Safes
    193
  - 11.19.4 Configuration
    193
  - 11.19.5 Setpoints
    193
  - 11.19.6 Inputs
    194
  - 11.19.7 Alarms
    194
- 11.20 Pulse Accumulation
  194
  - 11.20.1 Overview
    194
  - 11.20.2 Configuration
    194
  - 11.20.3 Outputs
    194
  - 11.20.4 Accumulator Reset Types
    195
  - 11.20.5 Logging
    195
  - 11.20.6 High Trip
    195
- 11.21 Irrigation Control
  195
  - 11.21.1 Overview
    195
  - 11.21.2 Zones and Cycles
    195
    - 11.21.2.1 Cycle Control Types
      196
    - 11.21.2.2 Timed
      196
    - 11.21.2.3 Volume
      196
  - 11.21.3 Cycle Scheduling
    196
  - 11.21.4 Zone Inhibit
    196
    - 11.21.4.1 Timed
      196
    - 11.21.4.2 Volume
      196
    - 11.21.4.3 Rain Delay
      196
    - 11.21.4.4 Freeze Lockout
      196
    - 11.21.4.5 Alarm
      196
  - 11.21.5 Zone Bypass Inputs
    196
    - 11.21.5.1 Bypass Failsafe
      197
  - 11.21.6 Flow Sensor-Related Tests
    197
    - 11.21.6.1 Leak Test
      197
    - 11.21.6.2 Obstructed Zone Test
      197
  - 11.21.7 Service Modes
    197
  - 11.21.8 Heat Cut In/Cut Out Setpoints For Each Stage
    197
  - 11.21.9 Cool Cut In/Cut Out Setpoints For Each Stage
    197
  - 11.21.10 Dehumidification Control
    197
  - 11.21.11 Two Speed Fan Control
    197
  - 11.21.12 Configuration
    198
- 11.22 Flexible Combiner
  198
- 11.23 Modular Chiller Control (MCC)
  198
  - 11.23.1 Overview
    198
  - 11.23.2 Learning Mode
    199
  - 11.23.3 The Control/Cycles Parameter
    199
  - 11.23.4 Compressor Control
    199
  - 11.23.5 Bypass Valve Control
    200
- 11.24 Boiler
  200
  - 11.24.1 Overview
    200
  - 11.24.2 Alarms
    200
- 11.25 Refrigerant Monitoring System (RMS)
  201
  - 11.25.1 RMS Asset
    201
  - 11.25.2 RMS Scale
    201
    - 11.25.2.1 Device Constraints
      201
- 11.26 Detailed Setpoint Change Logging
  201
  - 11.26.1 Log Information
    201
  - 11.26.2 Logged Changes
    202
  - 11.26.3 Unlogged Changes
    202
12 Operator’s Guide to Using the E2
205
- 12.1 The E2 Home Screen
  205
  - 12.1.1 RX Home Screen
    205
  - 12.1.2 BX Home Screen
    205
  - 12.1.3 CX Home Screen
    206
- 12.2 Logging On and Access Levels
  206
- 12.3 Toggling Full Options
  207
- 12.4 Navigation
  207
  - 12.4.1 Menus
    207
  - 12.4.2 Screen Types
    209
  - 12.4.3 The E2 Keypad
    211
- 12.5 Customizing the Home Screen
  213
- 12.6 Manual Defrost and Clean Mode
  213
- 12.7 Overrides
  214
- 12.8 Checking Boards Online
  215
- 12.9 Checking Status Screens
  215
- 12.10 Alarms
  216
- 12.11 Viewing Logs and Graphs
  219
- 12.12 Naming Conventions for E2 Controllers, Applications, and Points
  221
- 12.13 Multiple Languages
  222
Appendix A: Case Type Defaults
223
Appendix B: Pressure/Voltage and Temperature/Resistance Charts for Eclipse Transducers & Emerson Retail Solutions Temp Sensors
225
Appendix C: Alarm Advisory Messages
227
Copeland CoreSense E2 Alarms
241
Appendix D: PID Control
247
- Introduction to PID Control
  247
  - Proportional (“P”) Mode
    247
    - Throttling Range
      247
    - Proportional Constant (Kp)
      248
  - Integral Mode
    248
    - Why “I” Mode is Necessary
      248
    - The “I” Mode Calculation
      249
  - Derivative Mode
    249
    - The “D” Mode Calculation
      250
- How Condenser Control and HVAC PID Differs From The Others
  250
  - Output at Setpoint
    250
    - Output at Setpoint for Non-Condenser/ HVAC PID
      250
    - Output at Setpoint for Condenser/HVAC PID Control
      251
  - Changing the Output at Setpoint
    251
- Other PID Features
  251
  - Output at Minimum / Output at Maximum
    251
  - Minimum Accumulated Error
    252
  - Filtering
    252
Appendix E: Compressed Point Log Sample Limits and Precision Table
255
Appendix F: Troubleshooting
259
Appendix G: Revision Log
269
Index
271
- Numerics
  271
- -A-
  271
- -B-
  272
- -C-
  272
- -D-
  273
- -E-
  274
- -F-
  275
- -G-
  275
- -H-
  275
- -I
  275
- -J-
  276
- -K-
  276
- -L-
  276
- -M-
  277
- -N-
  277
- -O-
  278
- -P-
  278
- -R-
  278
- -S-
  279
- -T-
  280
- -U-
  281
- -V-
  281
- -W-
  281
- -X-
  281
- -Z-
  281

Size:

10.9 MB
Pages:

283
Language:

English

User Manual

Table of Contents

Size:

10.6 MB
Pages:

273
Language:

English