Toshiba e-STUDIO4500c/5500c User Manuals

Table of Contents

• Cover

  1
  • 1. CONVENTIONS

    3
  • 2. GENERAL SAFETY INSTRUCTIONS

    5
• TABLE OF CONTENTS

  19
• 1. INSTALLATION

  40
  • 1.1 INSTALLATION REQUIREMENTS

    40
    • 1.1.1 OPERATING ENVIRONMENT

      40
    • 1.1.2 MACHINE LEVEL

      41
    • 1.1.3 MINIMUM SPACE REQUIREMENTS

      42
    • 1.1.4 DIMENSIONS

      43
    • 1.1.5 POWER REQUIREMENTS

      44
  • 1.2 COPIER AND PERIPHERALS

    45
  • 1.3 COPIER e-STUDIO4500c/5500c

    46
    • 1.3.1 ACCESSORIES

      46
    • 1.3.2 INSTALLATION

      47
    • 1.3.3 BREAKER SWITCH TEST PROCEDURE

      76
  • 1.4 COPY TRAY (B756)

    78
    • 1.4.1 ACCESSORIES

      78
    • 1.4.2 INSTALLATION

      79
  • 1.5 A3/11" X 17" PAPER SIZE TRAY (B331)

    82
    • 1.5.1 ACCESSORIES

      82
    • 1.5.2 INSTALLATION

      83
  • 1.6 LCT (B473), LCT ADAPTER (B699)

    88
    • 1.6.1 ACCESSORIES

      88
    • 1.6.2 INSTALLATION

      90
  • 1.7 81/2" X 14"/B4 PAPER SIZE TRAY (B474)

    98
    • 1.7.1 ACCESSORIES

      98
    • 1.7.2 INSTALLATION

      99
  • 1.8 2000/3000 SHEET FINISHERS (B700/B701)

    102
    • 1.8.1 ACCESSORIES

      102
    • 1.8.2 INSTALLATION

      103
  • 1.9 PUNCH UNIT (B702)

    113
    • 1.9.1 ACCESSORIES

      113
    • 1.9.2 INSTALLATION

      114
  • 1.10 MAILBOX (B762)

    117
    • 1.10.1 ACCESSORIES

      117
    • 1.10.2 INSTALLATION

      118
  • 1.11 3000-SHEET FINISHER (B706), FINISHER ADAPTER

    121
    • 1.11.1 ACCESSORIES

      121
    • 1.11.2 INSTALLATION

      123
  • 1.12 PUNCH UNIT B531

    134
    • 1.12.1 ACCESSORIES

      134
    • 1.12.2 INSTALLATION

      135
  • 1.13 OUTPUT JOGGER UNIT (B703/B513)

    139
    • 1.13.1 ACCESSORIES

      139
    • 1.13.2 INSTALLATION

      140
  • 1.14 COVER INTERPOSER TRAY (B704)

    142
    • 1.14.1 ACCESSORIES

      142
    • 1.14.2 INSTALLATION

      143
  • 1.15 MFP CONTROLLER OPTIONS

    154
    • 1.15.1 OVERVIEW

      154
    • 1.15.2 ACCESSORY CARDS

      155
    • 1.15.3 APPLICATIONS PROVIDED ON SD CARDS

      156
    • 1.15.4 HANDLING DIMMS AND SD CARDS

      157
    • 1.15.5 MERGING APPLICATIONS ON ONE SD CARD

      158
    • 1.15.6 PRINTER/SCANNER UNIT GM-2100 (B737)

      162
    • 1.15.7 POSTSCRIPT3 UNIT TYPE 3260 (B761)

      166
    • 1.15.8 DATAOVERWRITESECURITY UNIT TYPE C (B735)

      167
    • 1.15.9 COPY CONNECTOR TYPE 3260 (B328)

      171
    • 1.15.10 EFI PRINTER CONTROLLER (G815)

      173
• 2. PREVENTIVE MAINTENANCE

  174
  • 2.1 OVERVIEW

    174
  • 2.2 PM COUNTER

    175
    • 2.2.1 DISPLAYING THE PM COUNTER

      175
    • 2.2.2 PM PARTS SCREEN DETAILS

      176
  • 2.3 PM TABLES

    179
    • 2.3.1 MAIN MACHINE

      179
    • 2.3.2 2000/3000-SHEET BOOKLET FINISHER B700/B701

      184
    • 2.3.3 PUNCH B702

      184
    • 2.3.4 3000-SHEET FINISHER B706

      184
    • 2.3.5 PUNCH B531

      184
    • 2.3.6 COVER INTERPOSER TRAY B704

      185
    • 2.3.7 LCT B473

      185
  • 2.4 LUBRICATION POINTS

    186
    • 2.4.1 COPIER

      186
• 3. REPLACEMENT AND ADJUSTMENT

  188
  • 3.1 GENERAL CAUTIONS

    188
    • 3.1.1 DRUM

      188
    • 3.1.2 PCU

      188
    • 3.1.3 TRANSFER BELT UNIT

      189
    • 3.1.4 SCANNER UNIT

      189
    • 3.1.5 LASER UNIT

      189
    • 3.1.6 DEVELOPMENT

      190
    • 3.1.7 CLEANING

      191
    • 3.1.8 FUSING UNIT

      191
    • 3.1.9 PAPER FEED

      191
    • 3.1.10 USED TONER (WASTE TONER)

      191
  • 3.2 COMMON REMOVAL PROCEDURES

    192
    • 3.2.1 ARDF

      192
    • 3.2.2 OPERATION PANEL, TOP COVERS

      193
    • 3.2.3 LEFT COVERS

      194
    • 3.2.4 FRONT DOOR

      195
    • 3.2.5 RIGHT COVERS

      196
    • 3.2.6 REAR COVERS

      197
    • 3.2.7 TONER HOPPER, FACE PLATE, PCU

      198
    • 3.2.8 IMAGE TRANSFER UNIT

      205
    • 3.2.9 DRAWER UNIT

      207
    • 3.2.10 DUPLEX UNIT

      209
    • 3.2.11 OPENING AND LOCKING THE CONTROLLER BOX COVER

      210
    • 3.2.12 SD CARD STORAGE

      211
  • 3.3 SCANNER UNIT

    212
    • 3.3.1 EXPOSURE GLASS

      212
    • 3.3.2 LENS BLOCK, PAPER SIZE SENSORS

      213
    • 3.3.3 EXPOSURE LAMP

      214
    • 3.3.4 SCANNER MOTOR

      215
    • 3.3.5 SCANNER HP SENSOR

      216
    • 3.3.6 SCANNER INTERFACE BOARD (SIOB)

      217
    • 3.3.7 SCANNER WIRE

      218
  • 3.4 LASER UNIT

    221
    • 3.4.1 CAUTION DECALS

      221
    • 3.4.2 POLYGON MOTOR

      222
    • 3.4.3 LASER UNIT

      223
    • 3.4.4 LASER SYNCHRONIZATION DETECTOR

      227
  • 3.5 PCU (PHOTOCONDUCTOR UNITS)

    228
    • 3.5.1 DEVELOPER REPLACEMENT

      228
    • 3.5.2 DEVELOPMENT GEARS

      236
    • 3.5.3 CHARGE ROLLER UNIT

      237
    • 3.5.4 DRUM AND CLEANING BLADE

      238
    • 3.5.5 PCU CLEANING UNIT

      241
    • 3.5.6 TD SENSOR

      243
    • 3.5.7 AFTER REPLACING THE PCU COMPONENTS AND

      244
  • 3.6 TONER SUPPLY UNIT

    246
    • 3.6.1 STC PORT CLEANING

      246
    • 3.6.2 CONNECTOR BOARD (CNB)

      247
    • 3.6.3 TONER PUMP

      248
    • 3.6.4 TONER END SENSOR

      249
    • 3.6.5 TONER HOPPER MOTOR

      250
  • 3.7 PAPER TRANSFER UNIT

    251
    • 3.7.1 RELAY SENSOR

      251
    • 3.7.2 DOUBLE-FEED DETECTION SENSOR, REGISTRATION

      252
    • 3.7.3 PAPER TRANSFER UNIT

      253
    • 3.7.4 PAPER TRANSFER ROLLER, PAPER DISCHARGE PLATE

      255
    • 3.7.5 LUBRICANT BAR

      256
    • 3.7.6 CLEANING BLADE

      257
    • 3.7.7 PTR CLEANING BRUSH ROLLER

      258
    • 3.7.8 PAPER TRANSPORT BELT, SEPARATION POWER PACK

      259
    • 3.7.9 REGISTRATION MOTOR

      260
    • 3.7.10 DOUBLE-FEED DETECTION LED

      261
  • 3.8 IMAGE TRANSFER UNIT

    262
    • 3.8.1 ITB (Image Transfer Belt), BELT CLEANING UNIT

      262
    • 3.8.2 ITB CLEANING BLADE, DUST COLLECTION UNIT

      268
    • 3.8.3 ITB CLEANING ROLLER, SCRAPER BLADE

      269
    • 3.8.4 MUSIC AND ID SENSORS

      270
    • 3.8.5 IMAGE TRANSFER POWER PACK

      271
    • 3.8.6 BELT POSITION SENSORS

      272
  • 3.9 FUSING UNIT

    273
    • 3.9.1 FUSING BELT STRIPPERS

      273
    • 3.9.2 FUSING UNIT

      274
    • 3.9.3 FUSING EXIT SENSOR, ACCORDION JAM SENSOR

      275
    • 3.9.4 PRESSURE ROLLER THERMOSTATS, THERMISTOR

      276
    • 3.9.5 FUSING CLEANING UNIT

      277
    • 3.9.6 FUSING BELT THERMOSTATS

      278
    • 3.9.7 FUSING THERMISTORS, HEATING ROLLER TEMPERATURE

      279
    • 3.9.8 FUSING BELT LUBRICATION ROLLER, CLEANING ROLLER

      280
    • 3.9.9 PRESSURE ROLLER CLEANING FELT ROLLER

      281
    • 3.9.10 HOT ROLLER, HEATING ROLLER FUSING LAMPS

      283
    • 3.9.11 PRESSURE ROLLER FUSING LAMP

      285
    • 3.9.12 HEATING ROLLER, FUSING BELT, HOT ROLLER

      286
    • 3.9.13 PRESSURE ROLLER

      289
    • 3.9.14 PRESSURE ROLLER STRIPPER

      290
  • 3.10 DUPLEX UNIT

    291
    • 3.10.1 DUPLEX INVERTER MOTOR

      291
    • 3.10.2 DUPLEX TRANSPORT MOTOR

      292
    • 3.10.3 DUPLEX UNIT SENSORS

      293
    • 3.10.4 DUPLEX JOGGER MOTOR

      297
    • 3.10.5 DUPLEX JOGGER BELT

      298
  • 3.11 TANDEM TRAY (TRAY 1)

    299
    • 3.11.1 TANDEM TRAY

      299
    • 3.11.2 REAR FENCE RETURN SENSOR REPLACEMENT

      301
    • 3.11.3 REAR FENCE HP SENSOR REPLACEMENT

      302
    • 3.11.4 TANDEM RIGHT TRAY PAPER SENSOR REPLACEMENT

      303
    • 3.11.5 BOTTOM PLATE LIFT WIRE REPLACEMENT

      304
    • 3.11.6 TANDEM TRAY PAPER SIZE CHANGE

      306
  • 3.12 PAPER FEED (TRAYS 2, 3)

    309
    • 3.12.1 PICK-UP, FEED, SEPARATION ROLLERS

      309
    • 3.12.2 FEED UNIT

      310
    • 3.12.3 SEPARATION ROLLER PRESSURE ADJUSTMENT

      312
    • 3.12.4 PAPER END, TRAY LIFT, PAPER FEED SENSORS

      313
    • 3.12.5 VERTICAL TRANSPORT SENSOR

      314
  • 3.13 BYPASS UNIT

    315
    • 3.13.1 BYPASS PICK-UP, FEED, SEPARATION ROLLER

      315
    • 3.13.2 BYPASS AUTO PAPER SIZE DETECTION SWITCHES

      316
    • 3.13.3 BYPASS UNIT

      317
    • 3.13.4 BYPASS PAPER END SENSOR, FEED SENSOR

      318
    • 3.13.5 BYPASS FEED CLUTCH

      319
  • 3.14 BOARDS

    320
    • 3.14.1 CONTROLLER UNIT

      320
    • 3.14.2 CONTROLLER BOARD, 256 MB MEMORY, NVRAM

      321
    • 3.14.3 NVRAM REPLACEMENT

      322
    • 3.14.4 CONTROLLER BOX COVER, BICU, IOB

      323
    • 3.14.5 RDS BOARD, JUMPER

      325
    • 3.14.6 INTERFACE BOARD, MOTHER BOARD

      326
    • 3.14.7 HVPS, PFC BOARD

      327
    • 3.14.8 PSU

      328
    • 3.14.9 AC DRIVE BOARD

      329
    • 3.14.10 TRANSFER MOTOR, DRIVE, DRIVE MOTOR BOARDS

      330
  • 3.15 HDD UNIT

    331
  • 3.16 MOTORS

    333
    • 3.16.1 PCU MOTOR, DRUM MOTOR

      333
    • 3.16.2 PAPER TRANSFER MOTOR

      335
    • 3.16.3 IMAGE TRANSFER MOTOR

      336
    • 3.16.4 WASTE TONER TRANSPORT MOTOR, WASTE TONER

      337
    • 3.16.5 BOTTOM PLATE LIFT MOTOR (TRAYS 1, 2, 3)

      338
    • 3.16.6 ITB DRIVE MOTOR

      339
  • 3.17 AIR FILTERS

    340
    • 3.17.1 TONER HOPPER FILTER

      340
    • 3.17.2 OZONE FILTER, DUST FILTERS

      341
    • 3.17.3 SCANNER FILTER

      342
  • 3.18 ARDF

    343
    • 3.18.1 ARDF COVERS

      343
    • 3.18.2 ORIGINAL FEED UNIT

      344
    • 3.18.3 FEED BELT, PICK-UP ROLLER

      345
    • 3.18.4 BOTTOM PLATE POSITION SENSOR

      346
    • 3.18.5 INTERVAL, ORIGINAL WIDTH, SKEW CORRECTION,

      347
    • 3.18.6 ORIGINAL LENGTH SENSORS

      348
    • 3.18.7 FEED COVER, ORIGINAL SET, BOTTOM PLATE, PICK-UP

      349
    • 3.18.8 ARDF POSITION SENSOR, APS START SENSOR

      351
    • 3.18.9 ORIGINAL REGISTRATION, EXIT SENSORS

      352
    • 3.18.10 ARDF SEPARATION ROLLER

      354
    • 3.18.11 ARDF TRANSPORT BELT

      355
    • 3.18.12 ARDF CONTROL BOARD

      360
    • 3.18.13 ARDF BOTTOM PLATE LIFT MOTOR

      361
    • 3.18.14 ARDF FEED MOTOR, ARDF TRANSPORT MOTOR

      362
    • 3.18.15 ARDF PICK-UP ROLLER LIFT MOTOR

      363
  • 3.19 IMAGE ADJUSTMENTS

    364
    • 3.19.1 SCANNING

      364
    • 3.19.2 ARDF

      366
    • 3.19.3 REGISTRATION

      367
    • 3.19.4 COLOR REGISTRATION

      369
    • 3.19.5 SKEW ADJUSTMENT AFTER LASER UNIT REPLACEMENT

      370
    • 3.19.6 PRINTER GAMMA CORRECTION

      372
  • 3.20 TOUCH SCREEN CALIBRATION

    378
  • 4.1 PROGRAM DOWNLOAD

    379
    • 4.1 PROGRAM DOWNLOAD

      379
    • 4.1.2 RECOVERY METHODS

      379
    • 4.1.3 DOWNLOAD ERROR CODES

      380
    • 4.1.4 IMPORTANT SP CODES

      383
  • 4.2 SPECIAL PROCEDURES

    384
    • 4.2.1 SP2181 030 (ALIGNMENT RESULT) ERRORS

      384
    • 4.2.2 COLOR REGISTRATION ADJUSTMENT

      388
    • 4.2.3 SP3812 001 (DevSetup Execute) ERRORS

      393
    • 4.2.4 PROCESS CONTROL TROUBLESHOOTING

      394
    • 4.2.5 COLOR ADJUSTMENT FOR CONNECTED COPIERS

      401
  • 4.3 SERVICE CALL CONDITIONS

    403
    • 4.3.1 SERVICE MODE LOCK/UNLOCK

      403
    • 4.3.2 SERIES SERVICE CALL CONDITIONS

      404
    • 4.3.3 SC CODE DESCRIPTIONS

      405
    • 4.3.4 ADDITIONAL SC CODES PRINTED IN SMC REPORTS

      453
  • 4.4 ADDITIONAL INFORMATIONS

    454
    • 4.4.1 TRAY PAPER SIZE SETTING

      454
    • 4.4.2 PAPER MISFEED (J098/J099)

      455
    • 4.4.3 PAPER FEED SKEW

      458
    • 4.4.4 WHITE LINE IN SUB-SCAN DIRECTION ON SINGLE COLOR

      462
    • 4.4.5 DIRTY BLACK LINE IN CUB-SCAN DIRECTION OR DIRTY

      463
    • 4.4.6 EXPANDED SOFT TONER CARTRIDGE

      468
    • 4.4.7 SYSTEM STOP CONTROL DUE TO THE TEMPERATURE

      469
    • 4.4.8 LOW POWER MODE TEMPERATURE

      470
    • 4.4.9 POOR FUSING ON 100g/m2 PAPER

      472
    • 4.4.10 ABNORMAL SHIFT TRAY MOVEMENT OF SR842 (B706)

      478
    • 4.4.11 POOR FUSING ON 100g/m2 PAPER

      479
    • 4.4.12 COPIER FIRMWARE UPDATE NOTICE WHEN COLOR

      483
    • 4.4.13 POOR FUSING ON 100g/m2 PAPER

      485
    • 4.4.14 NIP WIDTH ADJUSTMENT

      490
• 5. SERVICE TABLES

  493
  • 5.1 SERVICE PROGRAM MODE

    493
    • 5.1.1 SERVICE PROGRAM MODE OPERATION

      493
  • 5.2 RESETS

    498
    • 5.2.1 MEMORY ALL CLEAR: SP5801

      498
    • 5.2.2 SOFTWARE AND SETTING RESET

      500
  • 5.3 TEST PATTERN PRINTING

    501
    • 5.3.1 PRINTING TEST PATTERN: SP2109 002

      501
    • 5.3.2 IPU TEST PATTERNS: SP4417

      502
  • 5.4 FIRMWARE UPDATE

    503
    • 5.4.1 FIRMWARE UPDATE PROCEDURE

      503
    • 5.4.2 DOWNLOADING STAMP DATA

      509
    • 5.4.3 UPLOADING AND DOWNLOADING NVRAM DATA

      510
  • 5.5 SERVICE PROGRAM TABLES

    512
    • 5.5.1 SERVICE TABLE KEY

      512
    • 5.5.2 COPIER SERVICE TABLES

      514
    • 5.5.3 PRINTER SERVICE TABLE

      680
    • 5.5.4 SCANNER SERVICE TABLE

      682
  • 5.6 COPIER INPUT/OUTPUT CHECK

    683
    • 5.6.1 COPIER INPUT CHECK: SP5803

      683
    • 5.6.2 COPIER OUTPUT CHECK: SP5804

      692
  • 5.7 ARDF INPUT/OUTPUT CHECK

    694
    • 5.7.1 ADF INPUT CHECK: SP6007

      694
    • 5.7.2 ADF OUTPUT CHECK: SP6008

      695
  • 5.8 FINISHER 1 (B700/B701) INPUT/OUTPUT CHECK

    696
    • 5.8.1 INPUT CHECK: FINISHER 1 (B700/B701) SP6121

      696
    • 5.8.2 OUTPUT CHECK FINISHER 1: (B700/B701) SP6123

      697
  • 5.9 FINISHER 2 (B706) INPUT/OUTPUT CHECK

    698
    • 5.9.1 INPUT CHECK FINISHER 2: (B706) SP6122

      698
    • 5.9.2 OUTPUT CHECK FINISHER 2 (B706) SP6125

      699
  • 5.10 USING THE DEBUG LOG

    700
    • 5.10.1 SWITCHING ON AND SETTING UP SAVE DEBUG LOG

      700
    • 5.10.2 RETRIEVING THE DEBUG LOG FROM THE HDD

      703
    • 5.10.3 RECORDING ERRORS MANUALLY

      704
    • 5.10.4 NEW DEBUG LOG CODES

      705
  • 5.11 USER TOOLS

    706
    • 5.11.1 OVERVIEW

      706
    • 5.11.2 SYSTEM SETTINGS

      707
    • 5.11.3 MAINTENANCE

      709
    • 5.11.4 COPIER/DOCUMENT SERVER FEATURES

      710
    • 5.11.5 PRINTER FEATURES

      713
    • 5.11.6 SCANNER FEATURES

      715
    • 5.11.7 INQUIRY

      716
    • 5.11.8 COUNTER

      716
• 6. DETAILS

  717
  • 6.1 GENERAL OVERVIEW

    717
    • 6.1.1 MAIN MACHINE

      717
    • 6.1.2 PAPER PATH: COVER INTERPOSER TRAY

      719
    • 6.1.3 PAPER PATH: 9-BIN MAILBOX

      720
    • 6.1.4 DRIVE LAYOUT

      721
  • 6.2 BOARDS

    722
    • 6.2.1 BLOCK DIAGRAM

      722
    • 6.2.2 COMPONENT DESCRIPTIONS

      723
    • 6.2.3 CONTROLLER BOX VENTILATION

      725
  • 6.3 COPY PROCESS OVERVIEW

    726
  • 6.4 ARDF

    729
    • 6.4.1 OVERVIEW

      729
    • 6.4.2 ARDF ELECTRICAL COMPONENTS

      730
    • 6.4.3 ORIGINAL SIZE DETECTION

      733
    • 6.4.4 PICK-UP ROLLER

      736
    • 6.4.5 BOTTOM PLATE LIFT

      737
    • 6.4.6 ORIGINAL FEED AND SEPARATION

      738
    • 6.4.7 ORIGINAL FEED AND SKEW CORRECTION

      739
    • 6.4.8 SLIP DETECTION

      740
    • 6.4.9 ORIGINAL TRANSPORT (ONE-SIDED)

      741
    • 6.4.10 DUPLEX SCANNING

      742
    • 6.4.11 ARDF JAM DETECTION

      744
  • 6.5 SCANNER UNIT

    746
    • 6.5.1 OVERVIEW

      746
    • 6.5.2 ORIGINAL SIZE DETECTION

      747
    • 6.5.3 SCANNER DRIVE

      750
    • 6.5.4 SCANNER UNIT FANS AND ANTI-CONDENSATION HEATER

      751
    • 6.5.5 DUST DETECTION

      752
  • 6.6 IMAGE PROCESSING

    756
    • 6.6.1 OVERVIEW

      756
    • 6.6.2 SBU (SENSOR BOARD UNIT)

      757
    • 6.6.3 IPU (IMAGE PROCESSING UNIT)

      758
  • 6.7 LASER UNIT

    759
    • 6.7.1 OVERVIEW

      759
    • 6.7.2 LD UNIT

      760
    • 6.7.3 OPTICAL PATHS

      761
    • 6.7.4 IMAGE POSITION CORRECTION (MUSIC)

      763
  • 6.8 PHOTOCONDUCTOR UNITS (PCU)

    768
    • 6.8.1 OVERVIEW OF TANDEM PCU

      768
    • 6.8.2 AROUND THE DRUM

      769
    • 6.8.3 DEVELOPMENT UNIT

      776
  • 6.9 TONER SUPPLY

    779
    • 6.9.1 OVERVIEW

      779
    • 6.9.2 TONER SUPPLY MECHANISM

      781
    • 6.9.3 TONER CARTRIDGE

      782
    • 6.9.4 TONER END SENSORS

      784
  • 6.10 WASTE TONER COLLECTION

    786
    • 6.10.1 WASTE TONER PATH

      786
    • 6.10.2 WASTE TONER UNIT MOTORS

      788
    • 6.10.3 WASTE TONER COLLECTION UNIT SENSORS

      789
  • 6.11 PROCESS CONTROL

    791
    • 6.11.1 OVERVIEW

      791
    • 6.11.2 COMPONENTS USED DURING PROCESS CONTROL

      792
    • 6.11.3 POTENTIAL CONTROL

      798
    • 6.11.4 TONER SUPPLY CONTROL

      803
  • 6.12 IMAGE TRANSFER AND PAPER TRANSFER

    806
    • 6.12.1 OVERVIEW

      806
    • 6.12.2 ITB DRIVE

      809
    • 6.12.3 ITB LIFT

      810
    • 6.12.4 TRANSFER POWER PACK

      812
    • 6.12.5 PAPER TRANSFER AND SEPARATION

      813
    • 6.12.6 PTR CLEANING

      814
    • 6.12.7 ITB CLEANING

      815
    • 6.12.8 ITB SPEED CONTROL

      816
    • 6.12.9 ITB VENTILATION

      817
  • 6.13 PAPER FEED

    818
    • 6.13.1 OVERVIEW

      818
    • 6.13.2 DRIVE

      820
    • 6.13.3 TRAY AND PAPER LIFT MECHANISM TRAY 2,3

      821
    • 6.13.4 PAPER FEED AND SEPARATION MECHANISM

      823
    • 6.13.5 PAPER NEAR-END AND PAPER END TRAYS 2 AND 3

      826
    • 6.13.6 PAPER SIZE DETECTION

      827
    • 6.13.7 PAPER TRAY HEATERS

      829
    • 6.13.8 TANDEM TRAY TRAY 1

      830
    • 6.13.9 TRAY POSITIONING MECHANISM TRAYS 1 TO 3

      837
    • 6.13.10 BYPASS TRAY

      838
    • 6.13.11 PAPER REGISTRATION

      842
    • 6.13.12 PAPER TYPE AND DOUBLE-FEED DETECTION

      845
  • 6.14 FUSING, PAPER EXIT

    848
    • 6.14.1 OVERVIEW

      848
  • 6.15 THERMISTORS, THERMOSTATS

    850
    • 6.15.1 FUSING UNIT DRIVE

      851
    • 6.15.2 LUBRICATION AND CLEANING

      852
    • 6.15.3 FUSING TEMPERATURE CONTROL

      854
    • 6.15.4 FUSING UNIT VENTILATION

      857
  • 6.16 DUPLEX UNIT

    858
    • 6.16.1 OVERVIEW

      858
    • 6.16.2 DUPLEX DRIVE

      859
    • 6.16.3 INVERTER OPERATION

      860
    • 6.16.4 DUPLEX TRAY FEED

      862
    • 6.16.5 DUPLEX INTERLEAVE FEED

      863
    • 6.16.6 DUPLEX UNIT VENTILATION

      865
  • 6.17 PAPER EXIT

    866
    • 6.17.1 FACE UP EXIT MECHANISM

      866
    • 6.17.2 DE-CURL MECHANISM

      867
    • 6.17.3 PAPER EXIT COOLING

      868
    • 6.17.4 ENERGY SAVER MODES

      869
• A3/11x17 PAPER SIZE TRAY (B331)

  871
  • TABLE OF CONTENTS

    872
  • 1. INSTALLATION

    874
  • 2. REPLACEMENT AND ADJUSTMENT

    875
    • 2.1 BOTTOM PLATE LIFT WIRE REPLACEMENT

      875
  • 3. DETAILED DESCRIPTIONS

    877
    • 3.1 SECTIONAL DESCRIPTION

      877
• LCT (LARGE CAPACITY TRAY) (B473)

  878
  • TABLE OF CONTENTS

    879
  • 1. REPLACEMENT AND ADJUSTMENT

    881
    • 1.1 EXTERNAL COVERS

      881
    • 1.2 PICK-UP/FEED/SEPARATION ROLLERS

      882
    • 1.3 PICK-UP SOLENOID

      883
    • 1.4 PAPER END SENSOR, UPPER COVER SWITCHES

      884
    • 1.5 TRAY MOTOR

      885
    • 1.6 PAPER STACK SENSOR

      885
    • 1.7 PAPER SIZE ADJUSTMENT

      886
  • 2. DETAILS

    887
    • 2.1 OVERVIEW

      887
      • 2.1.1 LCT MAIN COMPONENTS

        887
      • 2.1.2 LCT DRIVE LAYOUT

        889
    • 2.2 PAPER FEED AND SEPARATION

      890
      • 2.2.1 STARTING PAPER FEED

        890
      • 2.2.2 FEED AND SEPARATION

        891
    • 2.3 PAPER LIFT

      892
    • 2.4 PAPER HEIGHT DETECTION

      894
    • 2.5 PAPER END DETECTION

      895
• 2000/3000-SHEET FINISHER (B700/701)

  897
  • TABLE OF CONTENTS

    898
  • 1. REPLACEMENT AND ADJUSTMENT

    902
    • 1.1 BASIC PROCEDURES

      902
      • 1.1.1 COVERS

        902
      • 1.1.2 UPPER TRAY, END FENCE

        903
    • 1.2 UPPER TRAY LIMIT SENSOR, UPPER TRAY LIMIT

      905
    • 1.3 POSITIONING ROLLER

      906
    • 1.4 PROOF TRAY EXIT SENSOR

      907
    • 1.5 UPPER TRAY PAPER HEIGHT SENSORS 1, 2

      908
    • 1.6 EXIT GUIDE PLATE, UPPER TRAY EXIT SENSOR

      909
    • 1.7 PROOF TRAY FULL SENSOR

      910
    • 1.8 FINISHER ENTRANCE SENSOR

      911
    • 1.9 PRE-STACK TRAY EXIT SENSOR

      912
    • 1.10 FOLD UNIT EXIT SENSOR

      913
    • 1.11 FOLD ADJUSTMENTS (B700 ONLY)

      914
      • 1.11.1 FOLDING HORIZONTAL SKEW ADJUSTMENT

        914
      • 1.11.2 FOLD VERTICAL SKEW ADJUSTMENT

        917
    • 1.12 CORNER STAPLER

      918
    • 1.13 FOLD UNIT

      919
    • 1.14 FOLD UNIT ENTRANCE SENSOR

      921
    • 1.15 STACK PRESENT SENSOR

      922
    • 1.16 BOOKLET STAPLER, BOOKLET STAPLER MOTOR

      923
      • 1.16.1 BOOKLET STAPLER

        923
      • 1.16.2 BOOKLET STAPLER MOTOR

        924
  • 2. DETAILS

    925
    • 2.1 GENERAL LAYOUT

      925
    • 2.2 ELECTRICAL COMPONENTS

      927
      • 2.2.1 UPPER AREA B700/B701

        927
      • 2.2.2 LOWER AREA B700/B701

        928
      • 2.2.3 PUNCH UNIT B702

        929
      • 2.2.4 STACKER/STAPLER - B700/B701

        930
      • 2.2.5 B700 FOLD UNIT

        931
      • 2.2.6 SUMMARY OF ELECTRICAL COMPONENTS

        932
    • 2.3 DRIVE LAYOUT

      937
    • 2.4 JUNCTION GATES

      938
    • 2.5 PRE-STACKING

      939
    • 2.6 UPPER TRAY

      941
    • 2.7 LOWER TRAY (B700 ONLY)

      943
    • 2.8 CORNER STAPLING

      945
      • 2.8.1 STACKING AND JOGGING

        945
      • 2.8.2 STAPLER MOVEMENT

        947
      • 2.8.3 CORNER STAPLING

        949
    • 2.9 BOOKLET STAPLING (B700 ONLY)

      950
      • 2.9.1 BOOKLET PRESSURE MECHANISM

        950
      • 2.9.2 BOOKLET STAPLING AND FOLDING

        951
    • 2.10 UPPER TRAY OUTPUT

      960
      • 2.10.1 FEED OUT

        960
      • 2.10.2 FEED OUT STACKING

        962
    • 2.11 PUNCH UNIT B702 (FOR B700/B701)

      963
      • 2.11.1 OVERVIEW OF OPERATION

        963
      • 2.11.2 PUNCH MECHANISMS

        966
      • 2.11.3 PUNCH HOPPER MECHANISM

        969
    • 2.12 FINISHER JAM DETECTION

      970
• COVER INTERPOSER TRAY (B704)

  972
  • TABLE OF CONTENTS

    973
  • 1. REPLACEMENT AND ADJUSTMENT

    974
    • 1.1 EXTERNAL COVERS

      974
    • 1.2 FEED UNIT AND PICK-UP ROLLER

      975
    • 1.3 FEED BELT

      976
    • 1.4 GUIDE PLATE ADJUSTMENT

      977
    • 1.5 MAIN BOARD

      978
    • 1.6 MOTOR REPLACEMENT

      979
      • 1.6.1 VERTICAL TRANSPORT MOTOR

        979
      • 1.6.2 BOTTOM PLATE LIFT MOTOR

        979
      • 1.6.3 FEED MOTOR, TRANSPORT MOTOR

        980
  • 2. DETAILS

    981
    • 2.1 OVERVIEW

      981
      • 2.1.1 MAIN LAYOUT

        981
      • 2.1.2 DRIVE LAYOUT

        982
      • 2.1.3 PAPER SIZE DETECTION

        983
      • 2.1.4 PAPER PATH

        986
    • 2.2 PAPER FEED

      987
• 3000-SHEET FINISHER (B706)

  988
  • TABLE OF CONTENTS

    989
  • 1. INSTALLATION

    992
  • 2. PREVENTIVE MAINTENANCE

    993
  • 3. REPLACEMENT AND ADJUSTMENT

    994
    • 3.1 DOOR AND COVER REPLACEMENT

      994
    • 3.2 ROLLERS

      997
      • 3.2.1 SHIFT POSITIONING ROLLER

        997
      • 3.2.2 POSITIONING ROLLER

        998
      • 3.2.3 ALIGNMENT BRUSH ROLLER

        999
    • 3.3 STACK FEED-OUT BELT

      1000
    • 3.4 JOGGER FENCE

      1001
    • 3.5 SENSORS

      1002
      • 3.5.1 STACK HEIGHT 1, 2 AND EXIT GUIDE OPEN SENSOR

        1002
      • 3.5.2 UPPER TRAY PAPER LIMIT AND EXIT SENSOR

        1003
      • 3.5.3 SHIFT TRAY EXIT SENSOR

        1004
      • 3.5.4 ENTRANCE AND STAPLER TRAY ENTRANCE SENSORS

        1005
      • 3.5.5 PRE-STACK PAPER SENSOR

        1006
      • 3.5.6 STAPLE WASTE HOPPER SENSOR

        1007
      • 3.5.7 STAPLER ROTATION HP AND STAPLER RETURN SENSORS

        1008
    • 3.6 STAPLER

      1009
    • 3.7 SHIFT TRAY MOTOR

      1010
      • 3.7.1 STACKING ROLLE / ROLLER DRAG MOTORS, RETURN HP SENSPR

        1011
    • 3.8 Z-FOLD JOGGER UNIT

      1014
      • 3.8.1 Z-FOLD JOGGER UNIT COVER

        1014
      • 3.8.2 Z-FOLD JOGGER UNIT

        1015
      • 3.8.3 JOGGER TOP FENCE MOTOR

        1016
      • 3.8.4 JOGGER BOTTOM FENCE MOTOR

        1017
    • 3.9 PUNCH UNIT (B531)

      1018
      • 3.9.1 PUNCH POSITION ADJUSTMENT

        1018
    • 3.10 JOGGER UNIT (B513)

      1019
      • 3.10.1 JOGGER UNIT

        1019
      • 3.10.2 JOGGER UNIT PCB

        1020
      • 3.10.3 JOGGER UNIT MOTOR

        1021
  • 4. TROUBLESHOOTING

    1022
  • 5. SERVICE TABLES

    1023
    • 5.1 DIP SWITCHES

      1023
    • 5.2 TEST POINTS

      1023
    • 5.3 FUSES

      1023
  • 6. DETAILS

    1024
    • 6.1 TRAY AND STAPLER JUNCTION GATE

      1024
    • 6.2 PAPER PRE-STACKING

      1025
    • 6.3 JOGGER UNIT PAPER POSITIONING

      1026
    • 6.4 STAPLER UNIT MOVEMENT

      1027
    • 6.5 STAPLER

      1029
    • 6.6 FEED-OUT

      1031
    • 6.7 PAPER EXIT STACKING

      1032
    • 6.8 SHIFT TRAY

      1033
      • 6.8.1 OVERVIEW

        1033
      • 6.8.2 SHIFT TRAY UP/DOWN MOVEMENT

        1034
      • 6.8.3 SHIFT TRAY LOWER LIMIT DETECTION

        1035
    • 6.9 SHIFT TRAY SIDE-TO-SIDE MOVEMENT

      1036
    • 6.10 STAPLING Z-FOLDED PAPER

      1037
    • 6.11 JAM CONDITIONS

      1038
    • 6.12 PUNCH UNIT (B531)

      1039
      • 6.12.1 PUNCH UNIT DRIVE

        1039
      • 6.12.2 PUNCH WASTE COLLECTION

        1040
    • 6.13 JOGGER UNIT (B513)

      1041
      • 6.13.1 JOGGER UNIT MECHANICAL LAYOUT

        1041
      • 6.13.2 JOGGER UNIT DRIVE

        1042
  • 7. OVERALL MACHINE INFORMATION

    1043
    • 7.1 MECHANICAL COMPONENT LAYOUT

      1043
    • 7.2 ELECTRICAL COMPONENT DESCRIPTION

      1044
    • 7.3 DRIVE LAYOUT

      1047
• 9-BIN MAILBOX (B762)

  1048
  • TABLE OF CONTENTS

    1049
  • 1. REPLACEMENT AND ADJUSTMENT

    1051
    • 1.1 COVERS AND TRAYS

      1051
    • 1.2 SENSORS

      1052
    • 1.3 MAIN MOTOR AND CONTROL BOARD

      1053
  • 2. DETAILS

    1054
    • 2.1 OVERVIEW

      1054
      • 2.1.1 MAIN COMPONENT LAYOUT

        1054
      • 2.1.2 DRIVE LAYOUT

        1055
      • 2.1.3 PAPER PATH

        1056
    • 2.2 BASIC OPERATION

      1057
      • 2.2.1 PAPER PATH

        1057
    • 2.3 OVERFLOW DETECTION

      1058
      • 2.3.1 OVERVIEW

        1058
      • 2.3.2 DETECTION TIMING

        1059
    • 2.4 PAPER MISFEED DETECTION TIMING

      1060
      • 2.4.1 A4 SIDEWAYS (LEF) 1ST BIN TRAY

        1060
      • 2.4.2 A4 SIDEWAYS (LEF) 2ND ~ 9TH BIN TRAY

        1060
• SPECIFICATIONS

  1063
  • 1. MAINFRAME

    1063
    • 1.1 COPYING

      1063
    • 1.2 PRINTING

      1066
    • 1.3 SCANNER

      1067
  • 2. ARDF

    1068
  • 3. OPTIONAL PERIPHERALS

    1069
    • 3.1 LARGE CAPACITY TRAY B473

      1069
    • 3.2 8 X 14" / B4 PAPER SIZE TRAY B474

      1069
    • 3.3 9-BIN MAILBOX B762

      1070
    • 3.4 COVER INTERPOSER TRAY B704

      1070
    • 3.5 3000-SHEET FINISHER B706

      1071
    • 3.6 PUNCH UNIT B531

      1072
    • 3.7 3000-SHEET FINISHER B701

      1073
    • 3.8 2000-SHEET FINISHER B700

      1075
    • 3.9 PUNCH UNIT B702

      1077
    • 3.10 A3/11" X 17" TRAY B331

      1078
    • 3.11 COPY TRAY B756

      1078
  • 4. MACHINE CONFIGURATION

    1079
    • 4.1 ELECTRICAL COMPONENTS

      1080
      • 4.1.1 COPIER

        1080
      • 4.1.2 ARDF

        1093
• APPENDIX

  1095
  • e-STUDIO4500c/5500c POINT TO POINT DIAGRAM

    1096
  • e-STUDIO4500c/5500c ELECTRICAL COMPONENT LAYOUT

    1100
  • ADF POINT TO POINT DIAGRAM

    1103
  • 2000/3000 SHEET FINISHER (B700/B701) POINT TO POINT DIAGRAM

    1104
  • OUTPUT JOGGER UNIT (B703) POINT TO POINT DIAGRAM

    1106
  • MAILBOX (B762) POINT TO POINT DIAGRAM

    1107
  • COVER INTERPOSER (B704) POINT TO POINT DIAGRAM

    1108
  • LCT (B473) POINT TO POINT DIAGRAM

    1109
  • 3000-SHEET FINISHER (B706) POINT TO POINT DIAGRAM

    1110
  • ADF ELECTRICAL COMPONENT LAYOUT

    1111
  • 2000/3000 SHEET FINISHER (B700/B701) ELECTRICAL COMPONENT LAYOUT

    1112
  • OUTPUT JOGGER UNIT (B703) ELECTRICAL COMPONENT LAYOUT

    1114
  • MAILBOX (B762) ELECTRICAL COMPONENT LAYOUT

    1115
  • COVER INTERPOSER (B704) ELECTRICAL COMPONENT LAYOUT

    1116
  • LCT (B473) ELECTRICAL COMPONENT LAYOUT

    1117
  • 3000-SHEET FINISHER (B706) ELECTRICAL COMPONENT LAYOUT

    1118