Patterson-Kelley MACH-05 マニュアル

目次

• 1.0 INTRODUCTION

  1
• 2.0 SAFETY

  1
• 2.1 General

  1
• 2.2 Training

  1
• 2.3 Safety Features

  1
• 2.4 Safety Labels

  2
• 2.5 Safety Precautions

  2
• 2.5.1 Electrical Hazards

  2
• 2.5.2 Burn, Fire, and Explosion Hazards

  2
• 2.5.3 Crush Hazards

  3
• 2.5.4 Chemical Hazards

  3
• 2.5.5 Pressure Hazards

  4
• 2.5.6 Slip, Fall Hazards

  4
• 3.0 INSTALLATION

  5
• 3.1 Receiving and Storage

  5
• 3.1.1 Initial Inspection

  5
• 3.1.2 Storage Prior to Installation

  5
• 3.2 Compliance with Codes

  5
• 3.3 Setup

  5
• 3.3.1 Foundation

  5
• 3.3.2 Placement

  5
• 3.3.3 Clearances

  6
• 3.4 Electrical Connections

  6
• 3.5 Combustion Air

  7
• 3.5.1 Air Inlet Requirements

  7
• 3.6 Flue Venting

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• 3.6.1 Barometric Damper

  8
• 3.6.2 Flue Connection

  8
• 3.6.3 Required Clearances

  8
• 3.6.4 Vent Terminations

  9
• 3.6.5 Venting for Multiple Boilers

  9
• 3.6.7 Removing an Existing Boiler

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• 3.6.8 Intake/Exhaust Layout

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• 3.6.11 Intake Duct Connection to Boiler

  12
• 3.6.12 Intake Duct Terminations

  12
• 3.6.9 Intake Duct Materials and Sizes:

  12
• 3.6.10 Sealing the Intake Duct

  12
• 3.6.13 Vent Elbows

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• 3.7 Gas Piping

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• 3.7.1 Gas Supply Piping by Installer

  14
• 3.8 Boiler Water Piping

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• 3.8.1 Piping Design

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• 3.8.2 Boiler Inlet and Outlet Connections

  15
• 3.8.3 Boiler Water Piping by Installer

  16
• 3.8.4 Flushing and Filling

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• 3.9 Burner and Ignition System

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• 3.9.1 Inspection

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• 3.10 Pre-Start Check List

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• 3.11 Safety Checks

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• 3.11.1 Test of Ignition Safety System

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• 3.11.2 Test of Low Water Cut-out

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• 3.11.3 Test of High-Limit Control

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• 3.11.4 Test of Gas Pressure Switch

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• 3.12.1 Operating Temperature Controller

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• 3.12.2 Gas Pressure Adjustment

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• 3.12.3 Air Flow Adjustments

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• 3.12.4 Gas Valve Setup and Adjustment

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• 4.0 OPERATION

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• 4.1 General

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• 4.1.1 Control Panel Front

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• 4.1.2 Tests

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• 4.2.1 Lighting Procedures

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• 4.2.2 Normal Shut Down Procedures

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• 4.2.3 Emergency Shut-Off

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• 4.3 Typical Boiler Operating Conditions

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• 5.0 MAINTENANCE

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• 5.1 Maintenance and Inspection Schedule

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• 5.1.1 Daily

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• 5.1.2 Weekly

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• 5.1.3 Monthly (During Operation)

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• 5.1.4 Semi-Annually (every 6 months)

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• 5.1.5 Annually

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• 5.2 Cleaning the Burner

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• 5.3 After All Repairs or Maintenance

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• 5.4 Sequence of Operation

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• 5.5 Troubleshooting

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• 5.5.1 Manual Reset Service Codes

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• 5.5.2 Auto-reset Service Codes

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• 6.0 PARTS/TECHNICAL SUPPORT

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• 6.1 Wiring Diagrams

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• Circuit (TB2)

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• Circuit (TB1)

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• 6.1.2 Wiring Series C-300

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• 6.1.3 Wiring Series C-450

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• 6.1.4 Wiring Series C-750/900/1050

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• 6.2 Boiler Parts List

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• 6.2.1 Main Assembly

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• 6.2.2 Control Panel

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• 6.2.3 Display Panel

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• 6.2.4 C-300/450 Heat Engine

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• 6.2.5 C-750/900/1050 Heat Engine

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• 6.2.6 C-300 Boiler Gas Train

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• 6.2.7 C-450 Boiler Gas Train

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• 6.2.8 C-750/900/1050 Boiler Gas Train

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• 7.0 LIMITED WARRANTY

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• 8.0 APPENDIX

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