Manuais de utilizador para Mitsubishi Electronics 60/60S

índice analítico

• Cover

  1
• Introduction

  5
• Precautions for Safety

  7
• Disposal

  11
• Contents

  13
• I. OPERATION SECTION

  21
  • 1. Setting and Display Unit Operation

    23
    • 1.1 Appearance of Setting and Display Unit

      23
    • 1.2 Functions of Display Areas

      24
    • 1.3 Screen Transition Diagram

      26
      • 1.3.1 Screen Transition when Power Is Turned ON

        26
      • 1.3.2 Screen Transition Diagram (Lathe system)

        27
      • 1.3.3 Screen Transition Diagram (Machining center system)

        29
    • 1.4 Screen Selection Procedure

      31
    • 1.5 Data Setting Method

      35
    • 1.6 Screen Saver / Backlight OFF

      39
  • 2. Monitor

    41
    • 2.1 POSITION

      42
      • 2.1.1 Total Clear of Screen

        45
      • 2.1.2 Position Display Counter Zero and Origin Zero

        45
      • 2.1.3 Manual Numeric Command (S, T, M)

        46
      • 2.1.4 Displaying Automatic Operation Program

        49
    • 2.2 COORDINATE

      50
      • 2.2.1 Correcting the Buffer

        54
    • 2.3 COMMAND

      66
      • 2.3.1 Execution Program Monitor

        66
      • 2.3.2 Execution Modal Monitor

        67
      • 2.3.3 Total Integrating Time Display

        69
    • 2.4 PROGRAM SEARCH

      70
      • 2.4.1 Memory Search

        71
      • 2.4.2 Tape Search

        73
      • 2.4.3 Compare Stop

        75
    • 2.5 Resuming the Program

      77
      • 2.5.1 Operation Sequences for Program Restart

        80
      • 2.5.2 Restart Search Operations

        83
      • 2.5.3 Restart Position Return System

        89
      • 2.5.4 Manual Numeric Commands with Program Restart

        90
      • 2.5.5 Checkpoints for Program Restart

        91
    • 2.6 PLC SWITCH

      92
      • 2.6.1 PLC Switch ON and OFF Operation

        92
    • 2.7 COMMON VARIABLE

      93
      • 2.7.1 Common Variable Display

        94
      • 2.7.2 Common Variable Setting

        95
      • 2.7.3 Common Variable Data Deleting

        95
    • 2.8 LOCAL VARIABLE

      96
      • 2.8.1 Local Variable Data Display

        97
  • 3 (I). Tool Offset (L system)

    99
    • 3.1 Wear Data

      100
      • 3.1.1 Setting Tool Offset Data

        101
      • 3.1.2 Erasing the Tool Offset Data

        101
      • 3.1.3 Tool Wear and Tool Length Data Setting Mode (incremental/abusolute)

        102
    • 3.2 Tool Length Data

      104
      • 3.2.1 Manual Tool Length Measurement I

        105
      • 3.2.2 Manual Numeric Command Operation on the TOOL DATA Screen (M,T)

        111
      • 3.2.3 Manual Tool Length Measurement II

        112
    • 3.3 Tool Nose Data

      119
    • 3.4 Tool Life Management I (#1096 T_L type is 1)

      120
      • 3.4.1 Tool Life Management Method

        121
      • 3.4.2 Conditions for Counting (incrementing)

        121
      • 3.4.3 Setting Tool Life Management Data

        122
      • 3.4.4 Erasing Tool Life Management Data in Display Screen Units

        122
      • 3.4.5 Precautions

        122
    • 3.5 Tool Life Management II (#1096 T_Ltype is 2)

      123
      • 3.5.1 Group Registration

        123
      • 3.5.2 Tool Life Incrementation Methods

        126
      • 3.5.3 Parameters

        128
    • 3.6 Tool Registration

      129
      • 3.6.1 Outline of Functions

        129
      • 3.6.2 Tool Registration in the Magazine Pot

        129
      • 3.6.3 Tool Registration in the Spindle, Standby and Indexing Areas

        130
      • 3.6.4 Deleting Tool Registration Data

        131
      • 3.6.5 Manual Numeric Command Operation (M, T) on the TOOL REGISTRATION Screen

        131
  • 3 (II). Tool Offset (M system)

    133
    • 3.1 Tool Offset

      134
      • 3.1.1 Tool Offset Data Setting

        135
      • 3.1.2 Tool Offset Data Clear

        135
      • 3.1.3 Tool Offset Data Setting Modes (Absolute and Incremental)

        135
      • 3.1.4 Manual Tool Length Measurement

        138
      • 3.1.5 Manual Numeric Command Operation on the TOOL OFFSET Screen (M, T)

        141
    • 3.2 Tool Registration

      142
      • 3.2.1 Function Outline

        142
      • 3.2.2 Tool Registration in Magazine Pot

        143
      • 3.2.3 Tool Registration in HEAD, NEXT, and INDEX

        144
      • 3.2.4 Tool Registration Data Clear

        144
      • 3.2.5 Manual numeric Command Operation on the TOOL REGISTRATION Screen (M,T)

        145
    • 3.3 Tool Life

      146
      • 3.3.1 Function Outline

        146
      • 3.3.2 TOOL LIFE Screen Data Display

        147
      • 3.3.3 TOOL LIFE Data Display and Setting (TOOL LIFE Data Screen Page 2)

        151
      • 3.3.4 Clear of All TOOL LIFE Data (HEAD, NEXT, GROUP LIST Screen Page 1)

        152
  • 4. Parameters (User)

    153
    • 4.1 Workpiece Coordinate

      154
      • 4.1.1 Setting Workpiece Coordinate System Offset Data

        156
      • 4.1.2 Setting External Workpiece Coordinate System Offset Data

        156
      • 4.1.3 Displaying Machine Position Data

        156
      • 4.1.4 Workpiece Coordinate Offset Measurement Function (L System)

        157
      • 4.1.5 Workpiece Coordinate Offset Measurement Function (M System)

        161
      • 4.1.6 Workpiece position Measurement Function (M System)

        162
    • 4.2 Machining Parameters

      168
      • 4.2.1 PROCESS PARAMERTER

        168
      • 4.2.2 Control Parameters

        175
      • 4.2.3 Axis Parameters

        177
      • 4.2.4 Barrier Data

        179
      • 4.2.5 Tool Measurement Parameter

        181
    • 4.3 I/O Parameters

      182
      • 4.3.1 I/O BASE PARAM

        182
      • 4.3.2 I/O DEVICE PARAM

        184
      • 4.3.3 COMPUTER LINK PARAMETER

        187
    • 4.4 Setup Parameters

      190
    • 4.5 BACKUP Screen

      191
      • 4.5.1 Backup Operations

        192
      • 4.5.2 Restoration Operations

        193
  • 5. Program

    194
    • 5.1 Function Outline

      195
    • 5.2 Menu Function

      196
      • 5.2.1 MDI Screen Menu Function

        196
      • 5.2.2 EDIT Screen Menu Function

        200
    • 5.3 Program Edit Operation

      202
      • 5.3.1 Data Display Update (One Screen Scroll)

        202
      • 5.3.2 Data Display Update (One Line Scroll)

        203
      • 5.3.3 Data Change

        204
      • 5.3.4 Data Insertion

        205
      • 5.3.5 Deletion of One Character

        206
      • 5.3.6 Deletion of One Block

        207
      • 5.3.7 Deletion of Data on One Screen

        208
    • 5.4 MDI Screen Extension Operation

      209
      • 5.4.1 MDI Data Registration in Memory

        209
    • 5.5 Edit Screen Extension Operation

      210
      • 5.5.1 Edit Data Call

        210
      • 5.5.2 New Program Registration and Preparation

        215
    • 5.6 PLAYBACK

      217
      • 5.6.1 Playback Operation

        218
      • 5.6.2 Edit Operation

        223
      • 5.6.3 Limitations

        224
    • 5.7 Word Editing

      225
      • 5.7.1 Handling of the Various Keys During Word Editing

        228
      • 5.7.2 Searching Word Units

        229
      • 5.7.3 Word Search

        230
      • 5.7.4 Character String Search

        231
      • 5.7.5 Deleting Words

        232
      • 5.7.6 Deleting Lines

        233
      • 5.7.7 Replacing Words

        234
      • 5.7.8 Inserting Words

        235
      • 5.7.9 Copying Words

        237
      • 5.7.10 Program

        238
      • 5.7.11 Deleting Programs

        239
      • 5.7.12 Newly Creating Programs

        240
      • 5.7.13 Operation Search

        241
      • 5.7.14 B. G Search

        242
      • 5.7.15 B. G Quit

        243
      • 5.7.16 Comments

        243
      • 5.7.17 Setting the Program Operation Start Position

        244
  • 6. Data In/Out

    245
    • 6.1 DATA INPUT

      246
      • 6.1.1 Change of Input and Comparison

        247
      • 6.1.2 Machining Program Input

        248
      • 6.1.3 Inputting Tool Offset Data

        251
      • 6.1.4 Inputting Parameter Data

        252
      • 6.1.5 Inputting Common Variables

        253
      • 6.1.6 Inputting History Data

        254
      • 6.1.7 Inputting Waveform Data

        255
      • 6.1.8 Inputting Auxiliary Axis Parameter Data

        256
    • 6.2 DATA OUTPUT

      257
      • 6.2.1 Machining Program Output

        259
      • 6.2.2 Outputting Tool Offset Data

        263
      • 6.2.3 Outputting Parameter Data

        264
      • 6.2.4 Outputting Common Variable Data

        267
      • 6.2.5 Outputting History Data

        268
      • 6.2.6 Outputting Waveform Data

        269
      • 6.2.7 Outputting Auxiliary Axis Parameter Data

        270
    • 6.3 PROGRAM ERASE

      273
    • 6.4 PROGRAM COPY

      278
      • 6.4.1 Machining Program Copy

        279
      • 6.4.2 Machining Program Condense

        281
      • 6.4.3 Machining Program Merge

        282
      • 6.4.4 Changing the Machining Program Number

        284
    • 6.5 PROGRAM FILE

      285
    • 6.6 RS-232C I/O Device Connection

      287
      • 6.6.1 Connection of Tape Reader, Tape Puncher, Printer, FLD

        287
    • 6.7 Data Protection

      288
      • 6.7.1 Data Protection Key

        288
      • 6.7.2 Edit Lock B, C

        290
  • 7. Diagnosis

    292
    • 7.1 ALARM MESSAGE

      293
      • 7.1.1 Tracing of Alarm and Stop Codes

        293
    • 7.2 SERVO MONITOR

      295
      • 7.2.1 Servo Monitor

        295
      • 7.2.2 Servo Monitor (2)

        296
      • 7.2.3 Servo Diagnosis

        297
      • 7.2.4 Servo Diagnosis (2)

        298
      • 7.2.5 PW Diagnosis

        299
      • 7.2.6 Display Items for the Synchronous Error

        300
    • 7.3 SPINDLE MONITOR

      302
    • 7.4 PLC Interface Diagnosis

      306
      • 7.4.1 PLC-I/F Setting and Display

        306
      • 7.4.2 PLC Device Data Display

        308
      • 7.4.3 PLC Interface Signal Forcible Definition (Single-shot Type)

        309
      • 7.4.4 PLC Interface Signal Forcible Definition (Modal Type)

        310
      • 7.4.5 Diagnosis Executed When an Emergency Stop Status Occurs

        311
    • 7.5 Absolute Position Monitor

      312
      • 7.5.1 ABS SERVO MONITOR

        312
      • 7.5.2 Absolute Position Initialization

        313
    • 7.6 Adjustment

      315
      • 7.6.1 Adjustment Preparation

        315
      • 7.6.2 Automatic Analog Output Adjustment

        315
      • 7.6.3 Adjustment Procedure

        316
      • 7.6.4 Parameter Input/Output

        317
    • 7.7 OPERATION HISTORY

      318
    • 7.8 Configuration

      319
      • 7.8.1 S/W MODULE TREE

        319
      • 7.8.2 H/W MONITOR

        319
      • 7.8.3 Option

        320
    • 7.9 Auxiliary Axis Parameter

      321
      • 7.9.1 Auxiliary Axis Parameter Screen

        321
      • 7.9.2 Backup

        322
    • 7.10 Auxiliary Axis Monitor

      326
      • 7.10.1 Alarm History Display

        327
      • 7.10.2 Auxiliary Axis Adjustment Function

        327
      • 7.10.3 Operation Method for the Auxiliary Axis Adjustment Function

        330
    • 7.11 MELDASNET Support Parameters

      333
    • 7.12 NC Data Sampling

      336
    • 7.13 Anshin-net

      337
    • 7.14 MTB net

      338
  • 8. High-speed Program Server

    339
    • 8.1 Host Setting

      340
      • 8.1.1 Setting the User Name

        341
      • 8.1.2 Setting the Password

        341
      • 8.1.3 Designating the Directory

        342
      • 8.1.4 Setting the Host Address

        342
      • 8.1.5 Inputting a comment

        343
    • 8.2 Host (Compatible with M60 Series)

      344
      • 8.2.1 Displaying the File List

        345
      • 8.2.2 Downloading (IC to host)

        346
      • 8.2.3 Uploading (Host to IC)

        347
    • 8.3 Host (Compatible with M60S Series)

      348
      • 8.3.1 Host Communication Screen

        348
      • 8.3.2 File Selection Screen

        351
      • 8.3.3 NC Data File Name

        353
      • 8.3.4 Using the Host Communication Screen

        354
      • 8.3.5 Using the File Selection Screen

        359
    • 8.4 IC Card

      362
      • 8.4.1 Inputting a Machining Program from the IC Card (IC to NC)

        363
      • 8.4.2 Outputting a Machining Program to the IC Card (NC to IC)

        364
      • 8.4.3 Erasing a Machining Program in the IC Card

        365
      • 8.4.4 Formatting the IC Card

        366
      • 8.4.5 Searching for a Machining Program in the IC Card

        367
      • 8.4.6 Listing the Machining Programs in the IC Card

        368
  • 9. Graphics

    369
    • 9.1 Outline of Functions

      369
    • 9.2 Menu Function

      370
    • 9.3 Use of the Trace Mode (TRACE)

      372
    • 9.4 Use of the Check Modes

      373
    • 9.5 GRF MODE (GRF MODE)

      381
    • 9.6 SCALE (SCALE)

      383
      • 9.6.1 Changing the Scale

        383
      • 9.6.2 Changing the Display Position

        384
    • 9.7 STANDARD (STANDARD)

      388
    • 9.8 ROTATION (ROTATION) (M system)

      389
    • 9.9 ERASE (ERASE)

      390
    • 9.10 PROGRAM (PROGRAM)

      391
  • 10. Ladder Circuit Monitor [for PLC built-in specification only]

    392
    • 10.1 Parameter Setting

      392
  • 11. Visual Analyzer (Waveform display)

    393
    • 11.1 Menu Function

      395
    • 11.2 Synchronous Tap Error Display

      396
• II. MACHINE OPERATION MANUAL

  397
  • 1. Operation State

    400
    • 1.1 Operation State Transition Diagram

      400
    • 1.2 Power OFF

      400
    • 1.3 Run Not Ready

      401
    • 1.4 Ready

      401
      • 1.4.1 Reset

        401
      • 1.4.2 Automatic Operation Start

        401
      • 1.4.3 Automatic Operation Pause

        402
      • 1.4.4 Automatic Operation Stop

        402
  • 2. Indicator Lamps

    402
    • 2.1 Control Unit Ready

      402
    • 2.2 Automatic Operation Busy

      402
    • 2.3 Automatic Operation Start Busy

      402
    • 2.4 Automatic Operation Pause Busy

      402
    • 2.5 Return to Reference Position

      403
    • 2.6 Alarm

      403
    • 2.7 M00

      403
    • 2.8 M02/M30

      403
  • 3. Reset Switch and Emergency Stop Button

    404
    • 3.1 Reset Switch

      404
    • 3.2 Emergency Stop Button

      404
  • 4. Operation Mode

    405
    • 4.1 Mode Selection Switch

      405
    • 4.2 Jog Feed Mode

      405
    • 4.3 Rapid Traverse Feed Mode

      406
    • 4.4 Return to Reference Position Mode

      407
    • 4.5 Incremental Feed Mode

      409
    • 4.6 Handle Feed Mode

      410
    • 4.7 Memory Mode

      411
    • 4.8 MDI Operation Mode

      412
  • 5. Operation Panel Switches in Operation Mode

    413
    • 5.1 Rapid Traverse Override

      413
    • 5.2 Cutting Feed Override

      413
    • 5.3 Manual Feedrate

      413
    • 5.4 Handle/Incremental Feed Magnification Factor

      414
    • 5.5 Handle Feed Axis Selection

      414
    • 5.6 Manual Pulse Generator

      414
    • 5.7 Cycle Start and Feed Hold

      415
    • 5.8 Feed Axis Selection

      415
  • 6. Operation Panel Switch Functions

    416
    • 6.1 Chamfering

      416
    • 6.2 Miscellaneous Function Lock

      416
    • 6.3 Single Block

      416
    • 6.4 Dry Run

      416
    • 6.5 Manual Override

      416
    • 6.6 Override Cancel

      417
    • 6.7 Optional Stop

      417
    • 6.8 Optional Block Skip

      417
    • 6.9 Manual Absolute

      418
    • 6.10 Error Detect

      419
    • 6.11 Follow-up Function

      419
    • 6.12 Axis Removal

      419
    • 6.13 Manual/Automatic Synchronous Feed

      419
    • 6.14 Handle Interruption

      420
      • 6.14.1 Outline

        420
      • 6.14.2 Interruptible Conditions

        420
      • 6.14.3 Interruption Effective Axis

        420
      • 6.14.4 Axis Movement Speed Resulting from Interruption

        421
      • 6.14.5 Path Resulting after Handle Interruption

        422
      • 6.14.6 Handle Interruption in Tool Radius Compensation

        424
      • 6.14.7 Interrupt Amount Reset

        426
      • 6.14.8 Operation Sequence

        426
    • 6.15 Machine Lock

      427
    • 6.16 Deceleration Check

      428
      • 6.16.1 Functions

        428
      • 6.16.2 Deceleration Check Method

        429
      • 6.16.3 Deceleration Check when Opposite Direction Movement is Reversed

        431
      • 6.16.4 Parameters

        432
      • 6.16.5 Precautions

        433
• III. SETUP

  435
  • 1. Switches

    437
    • 1.1 Layout Diagram of the Control Unit Rotary Switch

      437
  • 2. Start up and Adjustment Procedure

    441
    • 2.1 Confirmation of Connections

      441
    • 2.2 Setting of Various Switches

      441
    • 2.3 Turning Power ON, Memory Initialization and Parameter Settings

      443
  • 3. Adjustment of Dog-type Reference Point Return

    444
    • 3.1 Outline

      444
    • 3.2 Dog-type Reference Point Return

      444
    • 3.3 Reference Point Return Parameters

      446
    • 3.4 Dog-type Reference Point Return Adjustment Procedures

      451
  • 4. Absolute Position Detection System

    452
    • 4.1 Outline

      452
    • 4.2 Coordinate System of Absolute Position System

      452
    • 4.3 Starting up Absolute Position Detection System

      453
  • 5. Stored Stroke Limit

    464
    • 5.1 Stored stroke limit I

      466
    • 5.2 Stored stroke limit II

      467
    • 5.3 Stored stroke limit IB

      469
    • 5.4 Stored stroke limit IC

      469
    • 5.5 Movable Range during Inclined Axis Control

      470
    • 5.6 Stored Stroke Limit for Rotation Axis

      471
    • 5.7 Precautions

      472
  • 6. Daily Maintenance and Periodic Inspection and Maintenance

    473
    • 6.1 Maintenance Tools

      473
    • 6.2 Maintenance Items

      473
      • 6.2.1 Escutcheon

        474
      • 6.2.2 LCD Panel

        474
      • 6.2.3 ATA Memory Card

        475
    • 6.3 Replacement Methods

      476
      • 6.3.1 Cable

        476
      • 6.3.2 Durable Parts

        478
      • 6.3.3 Unit

        481
      • 6.3.4 Control PCB

        483
      • 6.3.5 Memory Cassette

        485
      • 6.3.6 High-speed Program Server

        487
  • 7. Troubleshooting

    488
    • 7.1 Confirmation of Trouble State

      488
    • 7.2 When in Trouble

      489
  • 8. Maintenance Functions

    493
    • 8.1 Data Input/Output Function

      493
      • 8.1.1 Data Format

        494
      • 8.1.2 Data Output

        497
      • 8.1.3 Data Input and Compare

        501
      • 8.1.4 Parameter Backup

        506
    • 8.2 Data Sampling

      507
      • 8.2.1 Specifications

        507
      • 8.2.2 Operation Procedures

        508
      • 8.2.3 Setting and Display Items

        509
      • 8.2.4 Data Output Procedures

        515
• IV. APPENDIXES

  517
  • Appendix 1 List of Function Codes

    519
  • Appendix 2 Table of Command Value Ranges

    520
  • Appendix 3 Circular Cutting Radius Error

    521
  • Appendix 4 Registering/Editing the Fixed Cycle Program

    522
    • 4.1 Fixed Cycle Operation Parameters

      522
    • 4.2 Inputting the Fixed Cycle Program

      522
    • 4.3 Outputting the Fixed Cycle Program

      522
    • 4.4 Erasing the Fixed Cycle Program

      522
    • 4.5 Standard Fixed Cycle Subprogram (For L system)

      523
    • 4.6 Standard Fixed Cycle Subprogram (For M system)

      533
  • Appendix 5 RS-232C I/O Device Parameter Setting Examples and Cable Connection

    538
  • Appendix 6 Data Input/Output Data List

    539
  • Appendix 7 Operation Messages on Setting and Display Unit

    541
• Revision History

  555
• Global Service Network

  556
• Back cover

  559