Справочник ПользователяСодержаниеCover1Introduction5Precautions for Safety7Disposal11Contents13I. OPERATION SECTION211. Setting and Display Unit Operation231.1 Appearance of Setting and Display Unit231.2 Functions of Display Areas241.3 Screen Transition Diagram261.3.1 Screen Transition when Power Is Turned ON261.3.2 Screen Transition Diagram (Lathe system)271.3.3 Screen Transition Diagram (Machining center system)291.4 Screen Selection Procedure311.5 Data Setting Method351.6 Screen Saver / Backlight OFF392. Monitor412.1 POSITION422.1.1 Total Clear of Screen452.1.2 Position Display Counter Zero and Origin Zero452.1.3 Manual Numeric Command (S, T, M)462.1.4 Displaying Automatic Operation Program492.2 COORDINATE502.2.1 Correcting the Buffer542.3 COMMAND662.3.1 Execution Program Monitor662.3.2 Execution Modal Monitor672.3.3 Total Integrating Time Display692.4 PROGRAM SEARCH702.4.1 Memory Search712.4.2 Tape Search732.4.3 Compare Stop752.5 Resuming the Program772.5.1 Operation Sequences for Program Restart802.5.2 Restart Search Operations832.5.3 Restart Position Return System892.5.4 Manual Numeric Commands with Program Restart902.5.5 Checkpoints for Program Restart912.6 PLC SWITCH922.6.1 PLC Switch ON and OFF Operation922.7 COMMON VARIABLE932.7.1 Common Variable Display942.7.2 Common Variable Setting952.7.3 Common Variable Data Deleting952.8 LOCAL VARIABLE962.8.1 Local Variable Data Display973 (I). Tool Offset (L system)993.1 Wear Data1003.1.1 Setting Tool Offset Data1013.1.2 Erasing the Tool Offset Data1013.1.3 Tool Wear and Tool Length Data Setting Mode (incremental/abusolute)1023.2 Tool Length Data1043.2.1 Manual Tool Length Measurement I1053.2.2 Manual Numeric Command Operation on the TOOL DATA Screen (M,T)1113.2.3 Manual Tool Length Measurement II1123.3 Tool Nose Data1193.4 Tool Life Management I (#1096 T_L type is 1)1203.4.1 Tool Life Management Method1213.4.2 Conditions for Counting (incrementing)1213.4.3 Setting Tool Life Management Data1223.4.4 Erasing Tool Life Management Data in Display Screen Units1223.4.5 Precautions1223.5 Tool Life Management II (#1096 T_Ltype is 2)1233.5.1 Group Registration1233.5.2 Tool Life Incrementation Methods1263.5.3 Parameters1283.6 Tool Registration1293.6.1 Outline of Functions1293.6.2 Tool Registration in the Magazine Pot1293.6.3 Tool Registration in the Spindle, Standby and Indexing Areas1303.6.4 Deleting Tool Registration Data1313.6.5 Manual Numeric Command Operation (M, T) on the TOOL REGISTRATION Screen1313 (II). Tool Offset (M system)1333.1 Tool Offset1343.1.1 Tool Offset Data Setting1353.1.2 Tool Offset Data Clear1353.1.3 Tool Offset Data Setting Modes (Absolute and Incremental)1353.1.4 Manual Tool Length Measurement1383.1.5 Manual Numeric Command Operation on the TOOL OFFSET Screen (M, T)1413.2 Tool Registration1423.2.1 Function Outline1423.2.2 Tool Registration in Magazine Pot1433.2.3 Tool Registration in HEAD, NEXT, and INDEX1443.2.4 Tool Registration Data Clear1443.2.5 Manual numeric Command Operation on the TOOL REGISTRATION Screen (M,T)1453.3 Tool Life1463.3.1 Function Outline1463.3.2 TOOL LIFE Screen Data Display1473.3.3 TOOL LIFE Data Display and Setting (TOOL LIFE Data Screen Page 2)1513.3.4 Clear of All TOOL LIFE Data (HEAD, NEXT, GROUP LIST Screen Page 1)1524. Parameters (User)1534.1 Workpiece Coordinate1544.1.1 Setting Workpiece Coordinate System Offset Data1564.1.2 Setting External Workpiece Coordinate System Offset Data1564.1.3 Displaying Machine Position Data1564.1.4 Workpiece Coordinate Offset Measurement Function (L System)1574.1.5 Workpiece Coordinate Offset Measurement Function (M System)1614.1.6 Workpiece position Measurement Function (M System)1624.2 Machining Parameters1684.2.1 PROCESS PARAMERTER1684.2.2 Control Parameters1754.2.3 Axis Parameters1774.2.4 Barrier Data1794.2.5 Tool Measurement Parameter1814.3 I/O Parameters1824.3.1 I/O BASE PARAM1824.3.2 I/O DEVICE PARAM1844.3.3 COMPUTER LINK PARAMETER1874.4 Setup Parameters1904.5 BACKUP Screen1914.5.1 Backup Operations1924.5.2 Restoration Operations1935. Program1945.1 Function Outline1955.2 Menu Function1965.2.1 MDI Screen Menu Function1965.2.2 EDIT Screen Menu Function2005.3 Program Edit Operation2025.3.1 Data Display Update (One Screen Scroll)2025.3.2 Data Display Update (One Line Scroll)2035.3.3 Data Change2045.3.4 Data Insertion2055.3.5 Deletion of One Character2065.3.6 Deletion of One Block2075.3.7 Deletion of Data on One Screen2085.4 MDI Screen Extension Operation2095.4.1 MDI Data Registration in Memory2095.5 Edit Screen Extension Operation2105.5.1 Edit Data Call2105.5.2 New Program Registration and Preparation2155.6 PLAYBACK2175.6.1 Playback Operation2185.6.2 Edit Operation2235.6.3 Limitations2245.7 Word Editing2255.7.1 Handling of the Various Keys During Word Editing2285.7.2 Searching Word Units2295.7.3 Word Search2305.7.4 Character String Search2315.7.5 Deleting Words2325.7.6 Deleting Lines2335.7.7 Replacing Words2345.7.8 Inserting Words2355.7.9 Copying Words2375.7.10 Program2385.7.11 Deleting Programs2395.7.12 Newly Creating Programs2405.7.13 Operation Search2415.7.14 B. G Search2425.7.15 B. G Quit2435.7.16 Comments2435.7.17 Setting the Program Operation Start Position2446. Data In/Out2456.1 DATA INPUT2466.1.1 Change of Input and Comparison2476.1.2 Machining Program Input2486.1.3 Inputting Tool Offset Data2516.1.4 Inputting Parameter Data2526.1.5 Inputting Common Variables2536.1.6 Inputting History Data2546.1.7 Inputting Waveform Data2556.1.8 Inputting Auxiliary Axis Parameter Data2566.2 DATA OUTPUT2576.2.1 Machining Program Output2596.2.2 Outputting Tool Offset Data2636.2.3 Outputting Parameter Data2646.2.4 Outputting Common Variable Data2676.2.5 Outputting History Data2686.2.6 Outputting Waveform Data2696.2.7 Outputting Auxiliary Axis Parameter Data2706.3 PROGRAM ERASE2736.4 PROGRAM COPY2786.4.1 Machining Program Copy2796.4.2 Machining Program Condense2816.4.3 Machining Program Merge2826.4.4 Changing the Machining Program Number2846.5 PROGRAM FILE2856.6 RS-232C I/O Device Connection2876.6.1 Connection of Tape Reader, Tape Puncher, Printer, FLD2876.7 Data Protection2886.7.1 Data Protection Key2886.7.2 Edit Lock B, C2907. Diagnosis2927.1 ALARM MESSAGE2937.1.1 Tracing of Alarm and Stop Codes2937.2 SERVO MONITOR2957.2.1 Servo Monitor2957.2.2 Servo Monitor (2)2967.2.3 Servo Diagnosis2977.2.4 Servo Diagnosis (2)2987.2.5 PW Diagnosis2997.2.6 Display Items for the Synchronous Error3007.3 SPINDLE MONITOR3027.4 PLC Interface Diagnosis3067.4.1 PLC-I/F Setting and Display3067.4.2 PLC Device Data Display3087.4.3 PLC Interface Signal Forcible Definition (Single-shot Type)3097.4.4 PLC Interface Signal Forcible Definition (Modal Type)3107.4.5 Diagnosis Executed When an Emergency Stop Status Occurs3117.5 Absolute Position Monitor3127.5.1 ABS SERVO MONITOR3127.5.2 Absolute Position Initialization3137.6 Adjustment3157.6.1 Adjustment Preparation3157.6.2 Automatic Analog Output Adjustment3157.6.3 Adjustment Procedure3167.6.4 Parameter Input/Output3177.7 OPERATION HISTORY3187.8 Configuration3197.8.1 S/W MODULE TREE3197.8.2 H/W MONITOR3197.8.3 Option3207.9 Auxiliary Axis Parameter3217.9.1 Auxiliary Axis Parameter Screen3217.9.2 Backup3227.10 Auxiliary Axis Monitor3267.10.1 Alarm History Display3277.10.2 Auxiliary Axis Adjustment Function3277.10.3 Operation Method for the Auxiliary Axis Adjustment Function3307.11 MELDASNET Support Parameters3337.12 NC Data Sampling3367.13 Anshin-net3377.14 MTB net3388. High-speed Program Server3398.1 Host Setting3408.1.1 Setting the User Name3418.1.2 Setting the Password3418.1.3 Designating the Directory3428.1.4 Setting the Host Address3428.1.5 Inputting a comment3438.2 Host (Compatible with M60 Series)3448.2.1 Displaying the File List3458.2.2 Downloading (IC to host)3468.2.3 Uploading (Host to IC)3478.3 Host (Compatible with M60S Series)3488.3.1 Host Communication Screen3488.3.2 File Selection Screen3518.3.3 NC Data File Name3538.3.4 Using the Host Communication Screen3548.3.5 Using the File Selection Screen3598.4 IC Card3628.4.1 Inputting a Machining Program from the IC Card (IC to NC)3638.4.2 Outputting a Machining Program to the IC Card (NC to IC)3648.4.3 Erasing a Machining Program in the IC Card3658.4.4 Formatting the IC Card3668.4.5 Searching for a Machining Program in the IC Card3678.4.6 Listing the Machining Programs in the IC Card3689. Graphics3699.1 Outline of Functions3699.2 Menu Function3709.3 Use of the Trace Mode (TRACE)3729.4 Use of the Check Modes3739.5 GRF MODE (GRF MODE)3819.6 SCALE (SCALE)3839.6.1 Changing the Scale3839.6.2 Changing the Display Position3849.7 STANDARD (STANDARD)3889.8 ROTATION (ROTATION) (M system)3899.9 ERASE (ERASE)3909.10 PROGRAM (PROGRAM)39110. Ladder Circuit Monitor [for PLC built-in specification only]39210.1 Parameter Setting39211. Visual Analyzer (Waveform display)39311.1 Menu Function39511.2 Synchronous Tap Error Display396II. MACHINE OPERATION MANUAL3971. Operation State4001.1 Operation State Transition Diagram4001.2 Power OFF4001.3 Run Not Ready4011.4 Ready4011.4.1 Reset4011.4.2 Automatic Operation Start4011.4.3 Automatic Operation Pause4021.4.4 Automatic Operation Stop4022. Indicator Lamps4022.1 Control Unit Ready4022.2 Automatic Operation Busy4022.3 Automatic Operation Start Busy4022.4 Automatic Operation Pause Busy4022.5 Return to Reference Position4032.6 Alarm4032.7 M004032.8 M02/M304033. Reset Switch and Emergency Stop Button4043.1 Reset Switch4043.2 Emergency Stop Button4044. Operation Mode4054.1 Mode Selection Switch4054.2 Jog Feed Mode4054.3 Rapid Traverse Feed Mode4064.4 Return to Reference Position Mode4074.5 Incremental Feed Mode4094.6 Handle Feed Mode4104.7 Memory Mode4114.8 MDI Operation Mode4125. Operation Panel Switches in Operation Mode4135.1 Rapid Traverse Override4135.2 Cutting Feed Override4135.3 Manual Feedrate4135.4 Handle/Incremental Feed Magnification Factor4145.5 Handle Feed Axis Selection4145.6 Manual Pulse Generator4145.7 Cycle Start and Feed Hold4155.8 Feed Axis Selection4156. Operation Panel Switch Functions4166.1 Chamfering4166.2 Miscellaneous Function Lock4166.3 Single Block4166.4 Dry Run4166.5 Manual Override4166.6 Override Cancel4176.7 Optional Stop4176.8 Optional Block Skip4176.9 Manual Absolute4186.10 Error Detect4196.11 Follow-up Function4196.12 Axis Removal4196.13 Manual/Automatic Synchronous Feed4196.14 Handle Interruption4206.14.1 Outline4206.14.2 Interruptible Conditions4206.14.3 Interruption Effective Axis4206.14.4 Axis Movement Speed Resulting from Interruption4216.14.5 Path Resulting after Handle Interruption4226.14.6 Handle Interruption in Tool Radius Compensation4246.14.7 Interrupt Amount Reset4266.14.8 Operation Sequence4266.15 Machine Lock4276.16 Deceleration Check4286.16.1 Functions4286.16.2 Deceleration Check Method4296.16.3 Deceleration Check when Opposite Direction Movement is Reversed4316.16.4 Parameters4326.16.5 Precautions433III. SETUP4351. Switches4371.1 Layout Diagram of the Control Unit Rotary Switch4372. Start up and Adjustment Procedure4412.1 Confirmation of Connections4412.2 Setting of Various Switches4412.3 Turning Power ON, Memory Initialization and Parameter Settings4433. Adjustment of Dog-type Reference Point Return4443.1 Outline4443.2 Dog-type Reference Point Return4443.3 Reference Point Return Parameters4463.4 Dog-type Reference Point Return Adjustment Procedures4514. Absolute Position Detection System4524.1 Outline4524.2 Coordinate System of Absolute Position System4524.3 Starting up Absolute Position Detection System4535. Stored Stroke Limit4645.1 Stored stroke limit I4665.2 Stored stroke limit II4675.3 Stored stroke limit IB4695.4 Stored stroke limit IC4695.5 Movable Range during Inclined Axis Control4705.6 Stored Stroke Limit for Rotation Axis4715.7 Precautions4726. Daily Maintenance and Periodic Inspection and Maintenance4736.1 Maintenance Tools4736.2 Maintenance Items4736.2.1 Escutcheon4746.2.2 LCD Panel4746.2.3 ATA Memory Card4756.3 Replacement Methods4766.3.1 Cable4766.3.2 Durable Parts4786.3.3 Unit4816.3.4 Control PCB4836.3.5 Memory Cassette4856.3.6 High-speed Program Server4877. Troubleshooting4887.1 Confirmation of Trouble State4887.2 When in Trouble4898. Maintenance Functions4938.1 Data Input/Output Function4938.1.1 Data Format4948.1.2 Data Output4978.1.3 Data Input and Compare5018.1.4 Parameter Backup5068.2 Data Sampling5078.2.1 Specifications5078.2.2 Operation Procedures5088.2.3 Setting and Display Items5098.2.4 Data Output Procedures515IV. APPENDIXES517Appendix 1 List of Function Codes519Appendix 2 Table of Command Value Ranges520Appendix 3 Circular Cutting Radius Error521Appendix 4 Registering/Editing the Fixed Cycle Program5224.1 Fixed Cycle Operation Parameters5224.2 Inputting the Fixed Cycle Program5224.3 Outputting the Fixed Cycle Program5224.4 Erasing the Fixed Cycle Program5224.5 Standard Fixed Cycle Subprogram (For L system)5234.6 Standard Fixed Cycle Subprogram (For M system)533Appendix 5 RS-232C I/O Device Parameter Setting Examples and Cable Connection538Appendix 6 Data Input/Output Data List539Appendix 7 Operation Messages on Setting and Display Unit541Revision History555Global Service Network556Back cover559Размер: 3,2 МБСтраницы: 559Язык: EnglishПросмотреть