Manuali utente per FMC Corporation - Talstar FMC L06

Sommario

• Title Page

  1
• Table of Contents

  2
  • 1.0 Important Safety Instructions

    5
  • 2.0 L06 - L16 Pump Features

    6
  • 3.0 Storage Instructions

    8
    • 3.1 Short Term Storage

      8
    • 3.2 Short Term Storage for Severe Environments

      8
    • 3.3 Long Term Storage

      8
    • 3.4 Returning a Stored Pump to Operation

      9
    • 3.5 Precautions during Freezing Weather

      9
  • 4.0 Installation Guidelines

    10
    • 4.1 General Location

      10
    • 4.2 Mounting Pump to Foundation and Power Source

      10
    • 4.3 Bearingless Hydraulic Motor Drives

      10
    • 4.4 Suction Piping Recommendations

      11
    • 4.5 Discharge Piping Recommendations

      12
    • 4.6 Multiple Pump Systems

      13
  • 5.0 How to Start a Pump

    13
  • 6.0 Lubrication of Power End

    14
    • 6.1 Recommended Lubricants

      14
    • 6.2 Oil Changes

      15
  • 7.0 Inspection and Preventative Maintenance Chart

    17
  • 8.0 Estimated Life of Wearing Components

    18
  • 9.0 Component Parts List

    19
  • 10.0 Service Procedures

    23
    • 10.1 Replacing Cup Pistons

      23
    • 10.2 Removing the Fluid Cylinder

      27
    • 10.3 Replacing Valves

      29
      • 10.3.1 Replacing AR Valves

        31
        • 10.3.1.1 Introduction

          31
        • 10.3.1.2 Knock Out Tool

          32
        • 10.3.1.3 Eccentric Discs

          34
        • 10.3.1.4 Mandrel Type

          38
        • 10.3.1.5 Threaded Type (AR Valves Only)

          40
        • 10.3.1.6 Installation of AR Valves

          41
          • 10.3.1.6.1 Installing Smaller, Factory Torqued AR Valves

            41
          • 10.3.1.6.2 Installing Larger, Non-Factory Torqued AR Valves

            42
      • 10.3.2 Replacing ''L'' Series Disc Type Valves

        43
        • 10.3.2.1 Introduction

          43
        • 10.3.2.2 Valve Removal Tools

          44
        • 10.3.2.3 Installation of Disc Valves

          45
    • 10.4 Servicing the Power End

      46
      • 10.4.1 Replacing Piston Rod Oil Seals

        46
      • 10.4.2 Replacing Power End Bearings & Crankshaft

        48
  • 11.0 Fastener Torque Requirements

    54
  • 12.0 Critical Clearances

    55
  • 13.0 Valve Removal and Installation Tools

    56
  • 14.0 Trouble-Shooting Pumps

    58
  • 15.0 Ordering Parts

    61
  • 16.0 Glossary of Commonly Used Terms

    62
  • 17.0 Reference Information

    65
• List of Figures

  4
  • Figure 1: L11 - L16 Pump Assembly with Pinion Shaft

    6
  • Figure 2: L06 - L16 Pump Assembly with No Pinion Shaft (Includes HD & HV)

    7
  • Figure 3: Power End Components

    19
  • Figure 4: Fluid End Components

    20
  • Figure 5: AR Valve Assembly

    31
  • Figure 6: Using the Knock Out Tool

    32
  • Picture 1: Removing the valve from the seat

    33
  • Picture 2: Removing the valve from the fluid cylinder

    33
  • Figure 7: Valve Disassembly

    34
  • Figure 8: Eccentric Disc in Use

    35
  • Figure 9: Removing the seat

    36
  • Figure 10: Hydraulic Power used to Remove Valve Seat

    37
  • Picture 3: Mandrel Type Tool

    38
  • Figure 11: Mandrel Tool in use

    39
  • Figure 12: Threaded Tool in use

    40
  • Figure 13: Typical L Series Disc Valve Assembly

    43
  • Figure 14: Illustration of the P534694 and P534695 Ball Knock Out Tools

    44